G3516B Engines Caterpillar


Engine Shutdown without a Diagnostic Code

Usage:

G3516B 7EZ

Probable Causes

  • An external shutdown or a customer shutdown was requested.

  • The power supply has become disconnected from the engine control system.

  • The ECM has lost the supply voltage for the speed/timing sensor.

  • There is a problem with the fuel supply.

  • A cylinder or cylinders are misfiring.

Recommended Repairs

External Shutdown or Customer Shutdown

Check the ECM and the integrated temperature sensing module for logged codes of events that are shutdowns.

Battery Power to the ECM

  1. Refer to Troubleshooting, "Electrical Power Supply".

  2. Inspect the ground strap and the battery for connections that are loose and/or corroded.

  3. Inspect the ECM and the terminal box for proper installation of the connectors.

  4. Check the 16 amp circuit breaker in the terminal box.

Speed/Timing Sensor

A loss of supply voltage to the speed/timing sensor will cause a shutdown. Refer to Troubleshooting, "Engine Speed/Timing Sensor".

Fuel Supply

  • Check the fuel supply pressure.

  • Inspect the fuel lines for foreign objects and for obstructions that can block the fuel supply.

Misfiring Cylinders

For a shutdown that is due to misfiring cylinders, the shutdown is likely to occur only when the engine is operating under a load.

The Caterpillar Electronic Technician (ET) and the Integrated Temperature Sensing Module (ITSM) can be used to detect a misfiring cylinder. Use the following procedure:

  1. Use the "Data Link/Select ECM" screen on Cat ET to select the ITSM.

  2. Select "Diagnostics/Diagnostic Tests".

  3. Select the suspect cylinder and click the "Start" button in the lower left corner of the screen.

    Cat ET will display a graph of the cylinder's exhaust gas temperature. The transformer's secondary circuit, the engine speed, and the desired engine speed are also displayed.

Locate the misfiring cylinder. Check the following components for failure: spark plug, extender, ignition transformer and primary wiring. Inspect the extender for signs of pin holes and/or arcing.

Refer to Troubleshooting, "Ignition Transformers Secondary Circuit and Spark Plugs".

Caterpillar Information System:

3116 and 3126 Truck Engines Fan Drive - Assemble
3116 and 3126 Truck Engines Fan Drive - Disassemble
797 Off-Highway Truck Upper and Lower Link (Suspension) - Disassemble
3612 and 3616 Engines Fuel Setting
3064 and 3066 Engines for Caterpillar Built Machines Cylinder Block - Inspect
3064 and 3066 Engines for Caterpillar Built Machines Connecting Rod Bearings - Inspect
797 Off-Highway Truck Control Valve (Hoist and Brake Cooling) - Assemble
797 Off-Highway Truck Control Valve (Hoist and Brake Cooling) - Disassemble
3612 and 3616 Engines Heinzmann Governor
3612 and 3616 Engines Woodward 3161 Governor
3126 Truck Engine Military Vibration Damper and Pulley - Remove and Install
2000/04/01 Improved Cat ID Display Gp {7490}
3064 and 3066 Engines for Caterpillar Built Machines Main Bearings - Inspect
325D and 329D Excavators Hydraulic System Stick Drift Reduction Valve
345B Excavator Engine Air Filter Primary Element - Clean/Replace
3114, 3116, and 3126 Engines Lubrication System
3500B Engines Auxiliary Water Pump - Remove - Auxiliary Pump
3500B Engines Auxiliary Water Pump - Install - Auxiliary Pump
3114, 3116, and 3126 Engines for Caterpillar Built Machines Turbocharger - Remove
3618 Engine Fuel Transfer Pump - Assemble
3618 Engine Connecting Rod
G3516B Engines Intermittent Engine Shutdown
G3516B Engines Electronic Service Tool Will Not Communicate with ECM - The Caterpillar Electronic Technician (ET) Will Not Communicate With the Electronic Control Module (ECM) and/or the Integrated Temperature Sensing Module (ITSM)
Disassembly and Assembly of the TPL61 Turbocharger{1052} Disassembly and Assembly of the TPL61 Turbocharger{1052}
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.