Removal Procedure
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Personal injury can result from contact with refrigerant. Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury. Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant. Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area. Personal injury or death can result from inhaling refrigerant through a lit cigarette. Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death. Do not smoke when servicing air conditioners or wherever refrigerant gas may be present. Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system. |
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Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
- Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant". Refer to Special Publication, NEDG5065, "Air Conditioning Tools".
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| Illustration 1 | g01176377 |
- Open access door (1) .
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| Illustration 2 | g01176379 |
- Remove clip (2) and disconnect bracket (3). Pivot access door (1) forward.
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| Illustration 3 | g01176380 |
- Remove clip (4) and disconnect bracket (5). Release latch (6) and position refrigerant condenser and mounting (7) forward.
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| Illustration 4 | g01176383 |
- Disconnect hose assemblies (8) from refrigerant condenser and mounting (7) and remove the mounting hardware.
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| Illustration 5 | g01176384 |
- Disconnect harness assembly (9). Remove bolts (10) and remove refrigerant condenser and mounting (7) .
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| Illustration 6 | g01176418 |
- Remove plate assembly (11). Remove refrigerant condenser (12) .
Installation Procedure
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| Illustration 7 | g01176418 |
- Position refrigerant condenser (12) and install plate assembly (11) .
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| Illustration 8 | g01176384 |
- Position refrigerant condenser and mounting (7) and install bolts (10). Connect harness assembly (9) .
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| Illustration 9 | g01176383 |
- Connect hose assemblies (8) to refrigerant condenser and mounting (7) and install the mounting hardware.
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| Illustration 10 | g01176380 |
- Position refrigerant condenser and mounting (7). Connect bracket (5) and install clip (4). Fasten latch (6) .
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| Illustration 11 | g01176379 |
- Position access door (1) and connect bracket (3). Install clip (2) .
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| Illustration 12 | g01176377 |
- Close access door (1) .
- Charge the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant". Refer to Special Publication, NEDG5065, "Air Conditioning Tools".
