322C Forest Machine Machine Systems Caterpillar


Stick Cylinder - Install

Usage:

322C FM CBY

Installation Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
B     4C-6486     Stand     1    
8S-7641 Tube     1    
8S-8048 Saddle     1    
8S-7615 Pin     1    


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.





    Illustration 1g00862117

  1. While the machine is in the service position and Tooling (B) supports the boom, use a proper rated lifting sling and an appropriate lifting device to position the head end of stick cylinder (1) for installation. The weight of the stick cylinder is approximately 658 kg (1450 lb).

    Note: Install the marked shims in the order that was noted during the removal procedure.

  1. After installation, the maximum lateral clearance of pin assembly (7) must be 1.6 mm (0.1 inch). Install shims (5), spacer (8), and pin assembly (7) .

  1. Install the washers and retaining bolt (6) .



    Illustration 2g00861801

  1. Remove the plugs and the caps and connect two hose assemblies (5) to tube assemblies (4). Tighten the hose assemblies to a torque of 190 ± 20 N·m (140 ± 15 lb ft).



    Illustration 3g00861668

  1. Use a proper rated lifting sling and a suitable lifting device to position the rod end of stick cylinder (1), as shown.



    Illustration 4g00861765

  1. After installation, the maximum lateral clearance of pin assembly (3) must be 1.6 mm (0.10 inch). Install the shims, the spacer, and pin assembly (3) .

  1. Install the washers and retaining bolt (2) .

  1. Start the engine. Raise the boom enough to remove Tooling (B). Return the machine to the service position.

  1. Check the hydraulic system oil level in the hydraulic tank. Add oil, if necessary. Refer to Operation and Maintenance Manual, SEBU7439, "Hydraulic System Oil Level - Check".

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