Stick Cylinder - Disassemble
Disassembly Procedure
Show/hide table
Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
(A)     | 125-0079     | Hydraulic Cylinder Repair Stand     | 1     |
152-4249 | Hydraulic Cylinder Repair Stand (1)     | 1     | |
(B)     | 4C-8092     | Universal Wrench     | 1     |
(C)     | 9U-7868     | Spanner Wrench     | 1     |
162-7189 | Adapter Plate     | 1     | |
127-8067 | Key (9.5 mm)     | 3     | |
Secondary Tools (2)     | |||
    | 3S-6224     | Electric Hydraulic Pump     | 1     |
8T-0820 | Pressure Gauge     | 1     | |
3B-7722 | Bushing     | 2     | |
1P-2377 | Plug     | 2     | |
8F-0024 | Hose Assembly     | 2     | |
4C-4465 | Adapter     | 1     | |
1P-0851 | Spline     | 1     | |
4C-4472 | 90 mm Socket     | 1     |
Show/hide table
( 1 ) | CE Compliant |
( 2 ) | The secondary tools are used with the Wolff Hydraulic Cylinder Repair Stand. If a hydraulic repair stand is not available to disassemble the cylinder, consult the Caterpillar Service Technology Group. |
Start By:
- Remove the stick cylinder. Refer to Disassembly and Assembly, "Stick Cylinder - Remove" in this manual.
Show/hide table
NOTICE |
---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
Show/hide table
Illustration 1 | g00547825 |
- Put the stick cylinder in Tooling (A). The weight of the stick cylinder is approximately 150 kg (330 lb).
- Remove lock ring (24) from the cylinder assembly and the head.
- Use Tooling (C) to unscrew head (19) from cylinder assembly (1) .
- Use Tooling (A) to slide cylinder assembly (1) away from rod assembly (21) and head (19) .
- Remove ring (6), seal assembly (7) and ring (8) from piston (9) .
- Remove ring (3), ring (2), stop (4), and ring (22) from the end of rod assembly (21) .
- Use Tooling (B) to remove locknut (5) that holds piston (9) to rod assembly (21). Remove the piston from the rod assembly.
- Remove stop (11) from rod assembly (21). Remove ring (10) from the rod assembly.
- Slide cylinder assembly (1) onto rod assembly (21) and head (19). Tighten head (19). Remove cylinder assembly (1) and head (19) from rod assembly (21). Remove the head from the cylinder assembly.
- Remove O-ring seal (12), backup ring (13), retaining ring (14), sleeve bearing (15), buffer seal (16), U-cup seal (17), backup ring (18), and wiper seal (20) from head (19) .
- Remove the lip seal from both sides of the cylinder assembly and from both sides of the rod assembly at the pin bores.
- Remove the bearing from the cylinder assembly and from the rod assembly at the pin bores.
Caterpillar Information System:
312B Excavator Machine Systems Stick Cylinder - Remove
307B Excavator Machine Systems Swing Boom - Install
307B Excavator Machine Systems Track Carrier Roller - Assemble
312B Excavator Machine Systems Bucket Cylinder - Install
5130 Excavator Hydraulic System Travel System Operation
312B Excavator Machine Systems Bucket Cylinder - Assemble
307B Excavator Machine Systems Track Carrier Roller - Disassemble
320B Excavator Hydraulic System Stick Hydraulic System
3408E and 3412E Engines for Caterpillar Built Machines Engine Oil Pressure Sensor - Remove and Install
312B Excavator Machine Systems Bucket Cylinder - Disassemble
312B Excavator Machine Systems Bucket Cylinder - Remove
320B Excavator Hydraulic System Pilot Hydraulic System
M312, M315, M318 and M320 Excavators Hydraulic System Hydraulic Tank and Filter
M312, M315, M318 and M320 Excavators Hydraulic System Hydraulic Oil Cooler
M312, M315, M318 and M320 Excavators Hydraulic System Steering Hydraulic System
M312, M315, M318 and M320 Excavators Hydraulic System Control Valve (Steering)
M312, M315, M318 and M320 Excavators Hydraulic System Steering Cylinder
M312, M315, M318 and M320 Excavators Hydraulic System Service and Parking Brake
M312, M315, M318 and M320 Excavators Hydraulic System Service and Parking Brake
M312, M315, M318 and M320 Excavators Hydraulic System Gear Pump (Brake and Pilot)
M312, M315, M318 and M320 Excavators Hydraulic System Service Brake Control Valve
M312, M315, M318 and M320 Excavators Hydraulic System Accumulator (Brake Control Valve)
M312, M315, M318 and M320 Excavators Hydraulic System Cylinder (Single Acting)
M312, M315, M318 and M320 Excavators Hydraulic System Brake Pedal