Cylinder Head - Install
Installation Procedure
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Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | 9U-7995     | Guide Pin     | 2     |
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Clean the surfaces of the cylinder head and the cylinder block that are in contact with each other. Ensure that the surfaces are clean and dry. Install a new, dry cylinder head gasket (3) on the cylinder block.
Note: Do not use any sealant or gasket adhesive on the cylinder head gasket .
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Illustration 1 | g00560297 |
- Install Tool (A) (not shown) on the cylinder block in order to install the cylinder head.
- Attach a hoist to the cylinder head lifting brackets and install the cylinder head in position on the cylinder block. The weight of the cylinder head assembly is 60 kg (132 lb).
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Illustration 2 | g00560287 |
- Remove Tool (A) .
- Apply 6V-4876 Lubricant to all of the threads and thrust faces of cylinder head bolts (1) .
- Install cylinder head bolts (1) and tighten all of the bolts (1 through 25) in a numerical order according to the cylinder head tightening sequence. Tighten cylinder head bolts (1) to a torque of 118 ± 5 N·m (87 ± 4 lb ft).
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Illustration 3 | g00562585 |
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Illustration 4 | g00531679 |
Cylinder Head Tightening Sequence |
- If necessary, install oil tube assembly (dipstick) and install bolt (2) .
End By:
- Install the fuel injector nozzles. Refer to Disassembly and Assembly, "Fuel Injection Nozzles - Install".
- Install the glow plugs. Refer to Disassembly and Assembly, "Glow Plugs - Remove and Install".
- Install the rocker shaft and pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrods - Install".
- Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
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