Removal Procedure
Required Tools     | |||
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Tool     | Part Number     | Part Description     | Qty     |
A     | 138-7773     | Link Bracket     | 1     |
B     | 138-7573     | Link Bracket     | 2     |
NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. |
At operating temperature, the hydraulic oil is hot and under pressure. Hot oils can cause burns. To prevent possible personal injury, release the pressure in the implement hydraulic circuit (boom, stick, bucket, and swing), travel circuits, and the hydraulic oil tank at the filler cap before any hydraulic lines or components are disconnected or removed. Remove the filler cap only when the engine is stopped and the filler cap is cool enough to touch. |
- Release hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release" in this manual.
- Remove five bolts (1) and the washers that secure plate (2) to the machine. Remove two bolts (not shown) from plate (2) . Remove plate (2) from the machine.
Illustration 1 | g00367012 |
- Remove four bolts (3) and the washers that secure plate (4) to the machine. Remove plate (4) from the machine.
Illustration 2 | g00367032 |
- Remove two bolts (7) and the washers that secure filter (5) to the main hydraulic filter.
Illustration 3 | g00367033 |
- Remove two bolts (8) and the washers that secure filter (6) to the main hydraulic filter.
- Remove four bolts (10) and the washers that secure hydraulic oil line (9) to the filter.
Illustration 4 | g00492466 |
- Disconnect electrical connector (11) .
Illustration 5 | g00367036 |
- Remove four bolts (12) and the washers.
Illustration 6 | g00367037 |
- Fasten Tooling (A) to the filter, as shown. Use a suitable lifting device to support the filter. Remove mounting bolts (13) and the washers.
Illustration 7 | g00367038 |
- Carefully remove the filter from the machine. The weight of the filter is approximately 22 kg (49 lb) .
Note: This ends the procedure for the removal of the hydraulic oil filter. The following steps deal with the removal of the hydraulic oil tank.
- Drain the oil from the hydraulic tank into a suitable container. The capacity of the hydraulic tank is 105 L (27.7 US gal) .
- Remove two bolts (14) and the washers that secure plate (15) . Remove plate (15) .
Illustration 8 | g00492280 |
- Remove two bolts (16) from support (18) .
Illustration 9 | g00492281 |
- Remove three bolts (17) that secure support (18) to the machine. Remove support (18) .
- Remove two bolts (19) and the washers that secure cover (20) to the machine. Remove cover (20) .
Illustration 10 | g00492282 |
- Remove bolts (21) and the washers that secure the side cover.
Illustration 11 | g00492283 |
- Remove three bolts (22) and the washers that secure side cover (23) . Remove side cover (23) .
Illustration 12 | g00492284 |
- Remove two bolts (25) , and loosen two bolts (24) that secure plate (26) to the frame. Remove plate (26) .
Illustration 13 | g00492285 |
- Open the left hand access door.
- Remove two electrical connectors (27) from the side of the hydraulic tank.
Illustration 14 | g00492286 |
- Remove two hose assemblies (28) and (29) from the side of the hydraulic tank.
- Loosen two hose clamps (30) , and remove hose (31) from the hydraulic tank.
Illustration 15 | g00492287 |
- Disconnect electrical connector (32) . Remove three tie-wraps (33) from the side of the hydraulic tank.
Illustration 16 | g00492288 |
- Remove bolt (34) and the washer that secures clamp (35) to the side of the hydraulic tank.
Illustration 17 | g00492289 |
- Remove six bolts (36) and the washers that secure that hydraulic tank to the frame.
Illustration 18 | g00492290 |
- Attach Tooling (B) to the hydraulic tank, as shown. Use a suitable lifting device to remove the hydraulic tank from the machine. The weight of the hydraulic tank is approximately 145 kg (320 lb) .
Illustration 19 | g00492291 |