PRODUCT SUPPORT PROGRAM FOR ELIMINATING WHITE SMOKE ON CERTAIN 315C HYDRAULIC EXCAVATORS EQUIPPED WITH THE 3046 ENGINE
Usage:
REBE2105-00
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| 06Nov2007 |
U-560
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| After Failure Only | PRODUCT SUPPORT PROGRAM FOR ELIMINATING WHITE SMOKE ON CERTAIN 315C HYDRAULIC EXCAVATORS EQUIPPED WITH THE 3046 ENGINE |
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| 1251 1290 1252 1254 | PS51380 |
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| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51380" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 28Feb2009 |
PROBLEM
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| 315C excavators are experiencing undesirable levels of white smoke when idling, mainly in cold climates. This issue can be resolved by installing a new injection pump and related components outlined in this Service Letter. Please note, fuel consumption will be slightly impacted as a result of performing this service letter. |
AFFECTED PRODUCT
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| Model | Identification Number |
| 315C | AKE00190, 212 |
| 315CL | CJC00101-00134, 137-140, 142-164, 166-192, 195-269, 271-274, 276-302, 304-393, 395-415, 417-523, 525-560, 562-721, 723-820, 822-889, 891-921, 923-1001, 1004-1068, 1070-1071, 1073-1103, 1105-1107, 1109-1374, 1376-1377, 1379-1545, 1547-1637, 1639-1645, 1647-1661, 1663-1698, 1700-1741, 1743-1748, 1750, 1752-1773, 1775, 1777-1858, 1860-1923, 1925-2015, 2017-2085, 2087-2099, 2101-2108, 2110-2146, 2148-2235, 2237-2253, 2256-2269, 2271-2684, 2687-2866, 2868-2980, 2982, 2984-3080, 3083-3102, 3104, 3106-3108, 3111-3197, 3199-3237, 3239-3245, 3247-3380, 3382-3455, 3457-3623, 3625-3673, 3675-3868, 3870-3949, 3951-3981, 3983-3997, 3999-4010, 4012-4014, 4016-4020, 4022-4048, 4050, 4052-4074, 4076, 4078, 4081-4142, 4144-4167, 4169, 4172-4173, 4176-4182, 4185, 4187-4217, 4219-4306, 4308-4312, 4314-4345, 4347-4397, 4399, 4401-4402, 4404-4408, 4411-4418, 4420-4584, 4587-4650, 4652-4695, 4697-4701, 4705, 4708-4709, 4711-4729, 4731-4737, 4739, 4741-4742, 4749-4751, 4753-4762, 4764-4772, 4775-4777, 4781-4785, 4787-4788, 4794-4796, 4798-4809, 4811-4813, 4832, 4835, 4839, 4847-4870, 4873, 4877, 4881, 4889, 4894, 4896, 4898-4899, 4901, 4904, 4906-4923, 4925-4927, 4930, 4934, 4939-4946, 4948, 4951-4956, 4958, 4960-4962, 4964-4967, 4969-4970, 4972, 4977, 4979, 4982-5012, 5014, 5016-5031, 5034, 5036-5045, 5049, 5051-5053, 5060-5064, 5072-5075, 5077, 5081-5082, 5084-5092, 5095-5120, 5126-5130, 5132-5146, 5148-5151, 5153, 5156, 5161-5163, 5184-5185, 5189, 5191-5192, 5195-5259, 5261-5263, 5273, 5275, 5280, 5282-5285, 5287-5290, 5292-5419, 5421-5504, 5508-5509, 5519, 5522, 5531, 5534, 5538, 5542, 5547, 5553-5554, 5557-5558, 5561 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 1 | 1P4022 | FITTING |
| 1 | 3B4505 | LOCKWASHER-5/16 |
| 1 | 3B6488 | COUPLING-PIPE |
| 20 | 3S2093 | STRAP-CABLE |
| 2 | 5I7505 | PLUG |
| 4 | 5P0537 | WASHER-HARD |
| 36 | 5P1442 | HOSE |
| 1 | 5P7175 | NIPPLE-STRAIGHT |
| 1 | 6V5839 | WASHER-HARD |
| 1 | 6V6317 | BOLT |
| 2 | 6V8214 | BOLT |
| 1 | 7K1181 | STRAP-CABLE |
| 3 | 8T4138 | BOLT |
| 5 | 8T4200 | BOLT |
| 2 | 8T7547 | BOLT |
| 20 | 9X2380 | HOSE (BULK) |
| 1 | 0338248 | CLIP |
| 3 | 0951386 | CLAMP-HOSE |
| 3 | 0962500 | WASHER |
| 1 | 0969529 | SEAL-O-RING |
| 8 | 1228948 | CLAMP |
| 3 | 1228949 | CLAMP |
| 1 | 1992354 | BOLT |
| 1 | 2128510 | NUT |
| 1 | 2184938 | LINE AS-FUEL INJ |
| 1 | 2184940 | LINE AS-FUEL INJ |
| 1 | 2184941 | LINE AS-FUEL INJ |
| 1 | 2184942 | LINE AS-FUEL INJ |
| 1 | 2184943 | LINE AS-FUEL INJ |
| 1 | 2184944 | LINE AS-FUEL INJ |
| 1 | 2255245 | BRACKET |
| 1 | 2255248 | RETAINER |
| 1 | 2255249 | RETAINER |
| 1 | 2281868 | CLAMP |
| 2 | 2281869 | DAMPER |
| 1 | 2281870 | CLAMP |
| 2 | 2344809 | WASHER |
| 2 | 2344835 | STUD |
| 1 | 2354970 | BOLT |
| 2 | 2447127 | NUT-FLANGE |
| 3 | 2706282 | CLIP |
| 3 | 2941821 | BOLT |
| 1 | 2945060 | SEAL O RING |
| 3 | 2947251 | BOLT |
| 1 | 2974576 | SUPPORT AS |
| 1 | 2974578 | SUPPORT AS |
| 1 | 2974580 | SUPPORT AS |
| 1 | 2993052 | HARNESS AS |
| 1 | 3003867 | WASHER |
| 1 | 3003988 | SEAL O-RING |
| 1 | 3062160 | PUMP AS.-INJ |
| 1 | 3062162 | TUBE AS. |
| 1 | 3062164 | GEAR-INJ PUMP |
| 1 | 3062165 | FLANGE-INJ PUMP |
| In Order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an inital order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
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| Replace the injection pump and related fuel system components. Refer to Special Instructions REHS3808 for the Rework Procedure. |
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SERVICE CLAIM ALLOWANCES
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| NOTE: This is a 20.0-hour job | ||||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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