Installation Procedure of Pre-cleaner With Dust Ejection On Certain 836K Landfill Compactors {1055, 1068}
- Landfill Compactor
- 836K (S/N: LWZ1-232; TWZ1-254,401-455,500-695)
Introduction
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information. This Special Instruction contains information detailing the installation procedure of the following pre-cleaners with dust ejection on the machines listed above. Use of the pre-cleaners with dust ejection will optimize engine air filter service intervals.
- Standard pre-cleaner with landfill screen and dust ejection (Strata tube)
- Fine mesh screen with large surface area to prevent debris ingestion.
- Single stage pre-cleaner with dust ejection.
- Lowest initial filter restriction.
- Requires maintenance (cleaning) of the pre-cleaner assembly.
- Dual stage turbine pre-cleaner with dust ejection (Optimax)
- Dual stage pre-cleaner with dust ejection
- Turbine in first stage of pre-cleaner
- More initial filter restriction than that of the Strata tube pre-cleaner.
- Requires limited pre-cleaner maintenance (cleaning) of the pre-cleaner assembly.
Safety Section
Show/hide table
 |
|
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility. |
Show/hide table
|
|
Before servicing/performing maintenance on the machine, electrical power must be physically disconnected; battery plugs must be disconnected from the batteries, or the trailing cable must be unplugged, and warning tags and padlocks shall be applied by a certified electrician. Certified electricians shall perform or direct any electrical work, including any energized testing, repair work in controllers, motors, or other approved compartments, and shall insure that all compartments are properly closed and inspected prior to re-energization. All applicable lock out and tag out procedures must be followed. |
Show/hide table
|
|
Observe the safe working load limits of all lifting and blocking devices and keep a safe distance from suspended/blocked loads. Personnel may be seriously injured or killed by falling loads. |
Procedure to Install Pre-cleaners with Dust Ejection Kit
Standard Pre-cleaner with Dust Ejection Kit
Required Parts
Show/hide table
| Required Parts for the Standard Pre-cleaner with Dust Ejection Kit Installation | |||
| Item | Qty | Part Number | Part Name |
| 1 | 1 | Pipe As | |
| 2 | 1 | Clamp | |
| 3 | 1 | Hose | |
| 4 | 4 | Hose Clamp | |
| 5 | 1 | Bracket As | |
| 6 | 2 | Bolt | |
| 7 | 5 | Hard Washer | |
| 8 | 1 | Check Valve As | |
| 9 | 1 | Precleaner As | |
| 10 | 1 | Bracket As | |
| 11 | 2 | Hose Clamp | |
| 12 | 1 | Grommet | |
| 13 | 1 | Hose | |
| 14 | 4 | Bolt | |
| 15 | 4 | Hard Washer | |
| 16 | 1 | Baffle | |
| 17 | 5 | Bolt | |
| 18 | 3 | Plated Washer | |
| 19 | 3 | Washer | |
| 20 | |
Hose | |
| 21 | 1 | Bracket As | |
| 22 | 1 | Nut | |
| 23 | 1 | Clip | |
| - | 1 | Air Filter Element | |
Installation Procedure
- Install pipe assembly (1) and clamp (2).
Show/hide table
Illustration 2 g06342265 (3) 515-2591 Hose
(4)1W-4724 Hose Clamp
(B) Side rail - Secure hose (3) using two hose clamps (4).
Show/hide table
Illustration 3 g06342266 (5) 380-2314 Bracket As
(6)8T-4191 Bolt
(7)8T-4121 Hard Washer
(8)1W-8620 Check Valve As
(A) Top panel channel below exhaust tube
(B) Side rail
(C) Top panel sheet - Install bracket assembly (5) to side rail (B) using bolt (6) and hard washer (7).
- Install check valve assembly (8) with bolt (6) and hard washer (7).
Show/hide table
Illustration 4 g06342268 Sub assembly of standard strata pre-cleaner
(9)416-1425 Precleaner As
(10)539-0072 Bracket As
(11)5P-0600 Hose Clamp
(12)6W-7293 Grommet
(13)8N-5991 Hose - Assemble pre-cleaner assembly (9) using bracket assembly (10), two hose clamps (11), grommet (12), and hose (13).
Torque two hose clamps (11) to
7.5 ± 1.0 N·m (66.4 ± 8.9 lb in) .Show/hide table
Illustration 5 g06342271 View of the pre-cleaner location on the machine Show/hide table
Illustration 6 g06342273 (9) 416-1425 Precleaner As
(14)8T-4186 Bolt
(15)198-4777 Hard Washer - Mount pre-cleaner (9) sub assembly on the machine using four bolts (14) and four hard washers (15).
Torque four bolts (14) to
55 ± 10 N·m (41 ± 7 lb ft) .Show/hide table
Illustration 7 g06342274 Location for drilling hole on the top plate
(C) Top panel sheet
(B) Side railShow/hide table
Illustration 8 g06342303 Hole drilling dimensions on top plate
(D1)11 mm (0.4 inch)
(D2)55.4 mm (2.18 inch)
(D3)17.1 mm (0.67 inch) - Drill hole on top panel sheet (C) as per the dimensions shown in Illustration 8.
Refer to Illustration 7 for the hole drill location.
Show/hide table
Illustration 9 g06343329 (16) 378-8029 Baffle - Cut out clearance on baffle (16) for the hose and bracket as shown in Illustration 9.
Show/hide table
Illustration 10 g06342304 (16) 378-8029 Baffle
(17)8T-4136 Bolt
(18)8T-4222 Plated Washer
(19)4H-1225 Washer
(20)5P-1471 Hose
(C) Top panel sheet
(B) Side rail - Install baffle (16) through hose (20) on top panel sheet (C) using three bolts (17), three plated washers (18), and three washers (19).
Show/hide table
Illustration 11 g06342968 (4) 1W-4724 Hose Clamp
(20)5P-1471 Hose - Secure hose (20) using two hose clamps (4).
Torque hose clamp (4) to
7.5 ± 1.0 N·m (66.4 ± 8.9 lb in) .Show/hide table
Illustration 12 g06342974 (7) 8T-4121 Hard Washer
(16)378-8029 Baffle
(17)8T-4136 Bolt
(21)198-7651 Bracket As
(22)344-5675 Nut
(23)5P-4325 Clip
(C) Top panel sheet - Install bracket assembly (21) in the drilled hole using bolt (17), two hard washers (7), and nut (22).
Install clip (23) using bolt (17), and hard washer (7).
Show/hide table
| |
| Illustration 1 | g06342262 |
|
(1) (2) (A) Top panel channel below exhaust tube (B) Side rail | |
Dual Stage Turbine Pre-cleaner with Dust Ejection Kit
Required Parts
Show/hide table
| Required Parts for the Dual Stage Turbine Pre-cleaner with Dust Ejection Kit Installation | |||
| Item | Qty | Part Number | Part Name |
| 1 | 1 | Pipe As | |
| 2 | 1 | Clamp | |
| 3 | 1 | Hose | |
| 4 | 4 | Hose Clamp | |
| 5 | 1 | Bracket As | |
| 6 | 2 | Bolt | |
| 7 | 2 | Hard Washer | |
| 8 | 1 | Check Valve As | |
| 9 | 1 | Precleaner Gp | |
| 10 | 1 | Bracket As | |
| 11 | 7 | Bolt | |
| 12 | 4 | Hard Washer | |
| 14 | 2 | Hose Clamp | |
| 13 | 1 | Hose | |
| 15 | 4 | Bolt | |
| 16 | 4 | Hard Washer | |
| 17 | 1 | Baffle | |
| 18 | 3 | Plated Washer | |
| 19 | 3 | Washer | |
| 20 | |
Hose | |
| - | 1 | Air Filter Element | |
Installation Procedure
- Install pipe assembly (1) and clamp (2).
Show/hide table
Illustration 14 g06342265 (3) 515-2591 Hose
(4)1W-4724 Hose Clamp
(B) Side rail - Secure hose (3) using two hose clamps (4).
Show/hide table
Illustration 15 g06342266 (5) 380-2314 Bracket As
(6)8T-4191 Bolt
(7)8T-4121 Hard Washer
(8)1W-8620 Check Valve As
(A) Top panel channel below exhaust tube
(B) Side rail
(C) Top panel sheet - Install bracket assembly (5) to side rail (B) using bolt (6) and hard washer (7).
- Install check valve assembly (8) with bolt (6) and hard washer (7).
Show/hide table
Illustration 16 g06343001 Sub assembly of dual stage turbine optima pre-cleaner
(9)434-1037 Precleaner Gp
(10)375-8266 Bracket As
(11)8T-4136 Bolt
(12)189-5359 Hard Washer
(13)293-4653 Hose
(14)5P-0600 Hose Clamp - Assemble pre-cleaner assembly (9) using bracket assembly (10), four bolts (11), four hard washers (12), hose (13), and two hose clamps (14).
Torque four bolts (11) to
55 ± 10 N·m (41 ± 7 lb ft) .Show/hide table
Illustration 17 g06343007 (9) 416-1425 Precleaner As
(15)8T-4186 Bolt
(16)198-4777 Hard Washer - Mount pre-cleaner (9) sub assembly on the machine using four bolts (15) and four hard washers (16).
Torque four bolts (15) to
55 ± 10 N·m (41 ± 7 lb ft) .Show/hide table
Illustration 18 g06343219 Location for hole drill on the top plate
(11)8T-4136 Bolt
(17)378-8029 Baffle
(18)8T-4222 Plated Washer
(19)4H-1225 Washer
(20)5P-1471 Hose
(C) Top panel sheet
(B) Side rail - Install baffle (17) through hose (20) on top panel sheet (C) using three bolts (11), three plated washers (18), and three washers (19).
Show/hide table
Illustration 19 g06343012 (4) 1W-4724 Hose Clamp
(20)5P-1471 Hose - Secure hose (20) using two hose clamps (4).
Torque hose clamp (4) to
7.5 ± 1.0 N·m (66.4 ± 8.9 lb in) .
Show/hide table
|
| |
| Illustration 13 | g06342262 |
|
(1) (2) (A) Top panel channel below exhaust tube (B) Side rail | |
Caterpillar Information System:
New Hose Assembly in the Hydraulic Lines Group Is Now Used on Certain 120M and 120M Series 2 Motor Graders {5057} New Hose Assembly in the Hydraulic Lines Group Is Now Used on Certain 120M and 120M Series 2 Motor Graders {5057}
Improved Hydraulic Oil Filter Bypass Indicator Is Now Available for Certain Cat Machines {5068} Improved Hydraulic Oil Filter Bypass Indicator Is Now Available for Certain Cat Machines {5068}
Autolube Lubrication Pump Inoperable On Certain Wheel Loaders {7540} Autolube Lubrication Pump Inoperable On Certain Wheel Loaders {7540}
12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Piston Motor (Hydraulic Fan)
S3015, S3025 and S3035 Demolition and Scrap Shears Swivel - Install
793D Off-Highway Truck Main Drive Shaft Universal Joint - Inspect
793D Off-Highway Truck Pump Drive Shaft Universal Joint - Inspect
785D Off-Highway Truck Pump Drive Shaft Universal Joint - Inspect
Cleaning Procedure of the Standard Pre-Cleaner Assembly on Certain 836K Landfill Compactors {1055} Cleaning Procedure of the Standard Pre-Cleaner Assembly on Certain 836K Landfill Compactors {1055}
S3015, S3025 and S3035 Demolition and Scrap Shears Gear and Bearing - Remove and Install
Repair Option for Shaft Assembly Spalling on Certain Integrated Toolcarriers, Wheel Loaders, and Wheel Skidders {3030, 3063, 3155, 3169, 3170} Repair Option for Shaft Assembly Spalling on Certain Integrated Toolcarriers, Wheel Loaders, and Wheel Skidders {3030, 3063, 3155, 3169, 3170}
789D and 789D XQ Off-Highway Trucks Pump Drive Shaft Universal Joint - Inspect
789D CMD Off-Highway Truck (Command for Hauling) Braking Electronic Control System MID 116 - CID 0041 - FMI 03
789D CMD Off-Highway Truck (Command for Hauling) Braking Electronic Control System MID 116 - CID 0041 - FMI 04
Procedure to Install a Non-Metallic Air Intake System on Certain 797F Off-Highway Trucks {1071, 1408, 7252} Procedure to Install a Non-Metallic Air Intake System on Certain 797F Off-Highway Trucks {1071, 1408, 7252}
C175 Tier 4 Final Engines for Off-Highway Trucks Air Inlet and Exhaust System Operation
C175 Tier 4 Final Engines for Off-Highway Trucks Cooling System Operation - C175-20 Off-Highway Truck Engines
The Air Intake System is Improved on Certain 797F Off-Highway Trucks {1071, 1408, 7252} The Air Intake System is Improved on Certain 797F Off-Highway Trucks {1071, 1408, 7252}
The Rear Axle Cooling Group is Improved on Certain 793F Off-Highway Trucks {1365, 5057, 7554} The Rear Axle Cooling Group is Improved on Certain 793F Off-Highway Trucks {1365, 5057, 7554}
Equipment Data Page Section Tabs May Be Missing for Some Assets in Cat® Product Link (PL) web {7606, 7610, 7620} Equipment Data Page Section Tabs May Be Missing for Some Assets in Cat® Product Link (PL) web {7606, 7610, 7620}
Cat® Product Link Web Data Visualization Graph X-Axis Timeline Does Not Match With Data Points {7606} Cat® Product Link Web Data Visualization Graph X-Axis Timeline Does Not Match With Data Points {7606}
789D CMD Off-Highway Truck (Command for Hauling) Braking Electronic Control System MID 116 - CID 0070 - FMI 03
789D CMD Off-Highway Truck (Command for Hauling) Braking Electronic Control System MID 116 - CID 0070 - FMI 04
789D CMD Off-Highway Truck (Command for Hauling) Braking Electronic Control System MID 116 - CID 0168 - FMI 02