- Backhoe Loader
- 422F2 (S/N: LYF1-UP)
- 427F2 (S/N: HWK1-UP)
- 428F2 (S/N: LYG1-UP; HWN1-UP)
- 432F2 (S/N: LYJ1-UP; HWP1-UP)
- 434F2 (S/N: LYK1-UP; HWR1-UP)
- 444F2 (S/N: LYL1-UP; HWS1-UP)
Introduction
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information. This Special Instruction provides the parts and procedure for the installation of a 473-0888 Coupler Lines Kit, 473-0889 Coupler Lines Kit, or 473-0890 Coupler Lines Kit onto the machines listed above.
Caterpillar Channel 1 Videos
For supplemental information on this procedure, refer to the following video. The previous training has been replaced with the video below.
Note: A CWS login is required to access Caterpillar Channel 1. Scan the QR code below with a QR enabled device or copy the link that follows.
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Illustration 1 | g06306276 |
https://channel1.mediaspace.kaltura.com/media/Introduction+to+Visualization+Service+Procedures+%28VSP%29/1_92vjr92v
Reference: Specifications, SENR3130, "Torque Specifications"
Safety Section
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.
A person must be alert to potential hazards. This person must also have the necessary training, skills, and tools to perform these functions properly.
Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance of a potential hazard.
Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Avoid using a tool, a procedure, a work method, or operating technique that is not recommended by Caterpillar. If used, ensure the safety of the operating personnel and others.
Ensure that the product will not be damaged or the product will be made unsafe by the operation, lubrication, maintenance, or the repair procedures.
Operation and maintenance of the machine must not occur unless the instructions and warnings in the machines Operation and Maintenance Manual have been read and are understood.
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Accidental machine starting can cause injury or death to personnel working on the machine.
To avoid accidental machine starting, turn the battery disconnect switch to the OFF position and remove the key. If the machine is not equipped with a battery disconnect switch, disconnect the battery cables from the battery and tape the battery clamps.
Place a do not operate tag at the battery disconnect switch location to inform personnel that the machine is being worked on. |
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Personal injury or death can result from sudden machine movement.
Sudden movement of the machine can cause injury to persons on or near the machine.
To prevent injury or death, make sure that the area around the machine is clear of personnel and obstructions before operating the machine. |
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Personal injury or death can result from improper lifting or blocking.
When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component.
Approximate weights of the components are shown. Clean all surfaces where parts are to be installed. |
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General Information
Graphic Color Description
Color-coding of targeted components, or sections of a part, is used to communicate a required action.
This table shows the different colors and what is represented when used in a graphic.
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(Blue) The primary component of focus for a particular step. Target or primary component to be installed or removed. Installation implied unless otherwise noted with a symbol.
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(CAT® Yellow) Description of parts.
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(Yellow) Components placed aside for access, but not removed. Highlighted areas of adjustment, inspection, or special attention.
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(Cyan) Special tools or other equipment required for use in a particular step.
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(Light Gray) Components used for reference.
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(Magenta) Any fastener, retainer, or electrical connector used to install or remove the primary component.
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Graphic Symbol Description
This section includes all the symbol graphics used throughout the Visual Service Procedure (VSP), along with a brief description of what the symbol represents.
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Attach - To connect together or to fasten on something.
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Connect - To place in an electrical circuit. To join or fasten together.
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Inflate - To cause to expand by filling with a gas.
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Insert - To put in or between.
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Keep, Store - To retain for reinstallation or reuse.
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Level - To position a surface in a horizontal orientation. To position in vertical dimension. To align to assist positioning a surface in a horizontal orientation.
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Lower - To drop to a reduced energy position. To reduce the level of material in a container. To cause to descend.
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Open - To unseal or get access to.
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Operation and Maintenance Manual - Refer to a procedure in a Operation and Maintenance Manual.
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Position - To locate to the desired or intended location.
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Pull - To apply force to cause motion towards the person or machine exerting the force. A persistent tendency.
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Remove - To take off.
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Rotate - Counter Clockwise - To turn on an axis. To alternate position or orientation, for the purpose of achieving even wear.
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Service Indicator - Refer to a Technical Manual, Warning, Caution, or Notice
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Tighten - To make nearer, to stretch fully, without slack, or to apply tension or torque.
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Required Parts
Kit for 4.27 m (14 ft) Extendable Stick
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Illustration 2 | g06238185 |
473-0888 Coupler Lines Kit
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Illustration 3 | g06238202 |
Detail view of area "A"
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Illustration 4 | g06238216 |
Detail view of area "B"
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Illustration 5 | g06238440 |
Detail view of area "C"
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Table 1
473-0888 Coupler Lines Kit |
Item |
Qty |
Part |
1 |
22 |
3S-2093 Cable Strap |
2 |
1 |
7C-0754 Tee |
3 |
15 |
7K-1181 Cable Strap |
4 |
1 |
8T-3647 Bolt |
5 |
2 |
148-8316 Connector As |
6 |
2 |
148-8369 Elbow As |
7 |
1 |
199-7854 Spacer |
8 |
8 |
279-4735 Cable Strap |
9 |
8 |
279-4737 Cable Strap |
10 |
8 |
279-4738 Cable Strap |
11 |
1 |
326-0299 Adapter As |
12 |
4 |
362-2820 Cap |
13 |
3 |
379-5291 Hose As |
14 |
2 |
393-7165 Hose As |
15 |
3 |
420-5299 Clip |
16 |
1 |
422-6422 Hose As |
17 |
1 |
438-3680 Quick Coupler Wiring Gp |
18 |
1 |
441-5601 Bracket |
19 |
1 |
443-2486 Hose As |
20 |
1 |
449-1589 Solenoid Valve and Manifold Gp |
21 |
1 |
450-8444 Plate As |
22 |
3 |
454-2829 Hose As |
23 |
3 |
454-2831 Hose As |
24 |
1 |
458-0850 Bracket |
25 |
1 |
473-1332 Hose |
26 |
1 |
480-8224 Hose |
27 |
1 |
148-8351 Elbow As |
28 |
1 |
148-8433 Tee As |
29 |
6 |
150-4052 Union As |
30 |
1 |
170-0967 Elbow As |
31 |
6 |
2P-1279 Locknut |
32 |
1 |
2R-1939 Clip |
33 |
4 |
359-7325 Hose Clamp |
34 |
6 |
4J-5477 O-Ring Seal |
35 |
1 |
5C-7261 Nut |
36 |
2 |
5P-4115 Hard Washer |
37 |
6 |
5P-4116 Hard Washer |
38 |
1 |
5P-9085 Clip |
39 |
1 |
6V-1901 Clip |
40 |
1 |
6V-5215 Bolt |
41 |
1 |
8M-2770 Clip |
42 |
2 |
8T-4189 Bolt |
43 |
4 |
8T-4197 Bolt |
44 |
6 |
8T-4224 Hard Washer |
45 |
1 |
8T-4908 Bolt |
46 |
2000 mm (6 ft 6.7 inch) |
130-3161 Abrasion Sleeve |
47 |
2400 mm (7 ft 10.5 inch) |
149-7370 Abrasion Sleeve |
Kit for 4.88 m (16 ft) Extendable Stick
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Illustration 6 | g06238185 |
473-0889 Coupler Lines Kit
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Illustration 7 | g06238489 |
Detail view of area "A"
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Illustration 8 | g06238509 |
Detail view of area "B"
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Illustration 9 | g06238539 |
Detail view of area "C"
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Table 2
473-0889 Coupler Lines Kit |
Item |
Qty |
Part |
1 |
22 |
3S-2093 Cable Strap |
2 |
1 |
7C-0754 Tee |
3 |
13 |
7K-1181 Cable Strap |
4 |
1 |
8T-3647 Bolt |
5 |
2 |
148-8316 Connector As |
6 |
2 |
148-8369 Elbow As |
7 |
1 |
199-7854 Spacer |
8 |
8 |
279-4735 Cable Strap |
9 |
8 |
279-4737 Cable Strap |
10 |
8 |
279-4738 Cable Strap |
11 |
1 |
326-0299 Adapter As |
12 |
4 |
362-2820 Cap |
13 |
3 |
379-5291 Hose As |
14 |
2 |
393-7165 Hose As |
15 |
3 |
420-5299 Clip |
16 |
1 |
422-6422 Hose As |
17 |
1 |
438-3680 Quick Coupler Wiring Gp |
18 |
1 |
441-5601 Bracket |
19 |
1 |
443-2486 Hose As |
20 |
1 |
449-1589 Solenoid Valve and Manifold Gp |
21 |
1 |
450-8444 Plate As |
22 |
3 |
454-2831 Hose As |
23 |
3 |
454-2832 Hose As |
24 |
1 |
458-0850 Bracket |
25 |
1 |
473-1332 Hose |
26 |
1 |
480-8224 Hose |
27 |
1 |
148-8351 Elbow As |
28 |
1 |
148-8433 Tee As |
29 |
6 |
150-4052 Union As |
30 |
1 |
170-0967 Elbow As |
31 |
6 |
2P-1279 Locknut |
32 |
1 |
2R-1939 Clip |
33 |
4 |
359-7325 Hose Clamp |
34 |
6 |
4J-5477 O-Ring Seal |
35 |
1 |
4K-6177 Clip |
36 |
1 |
5C-7261 Nut |
37 |
2 |
5P-4115 Hard Washer |
38 |
6 |
5P-4116 Hard Washer |
39 |
1 |
5P-9085 Clip |
40 |
1 |
6V-1901 Clip |
41 |
1 |
6V-5215 Bolt |
42 |
1 |
8M-2770 Clip |
43 |
2 |
8T-4189 Bolt |
44 |
4 |
8T-4197 Bolt |
45 |
6 |
8T-4224 Hard Washer |
46 |
1 |
8T-4908 Bolt |
47 |
2000 mm (6 ft 6.7 inch) |
130-3161 Abrasion Sleeve |
48 |
2400 mm (7 ft 10.5 inch) |
149-7370 Abrasion Sleeve |
Kit for 4.27 m (14 ft) Standard Stick
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Illustration 10 | g06238551 |
473-0890 Coupler Lines Kit
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Illustration 11 | g06238607 |
Detail view of area "A"
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Illustration 12 | g06238609 |
Detail view of area "B"
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Illustration 13 | g06238615 |
Detail view of area "C"
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Illustration 14 | g06239400 |
Detail view of area "D"
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Table 3
473-0890 Coupler Lines Kit |
Item |
Qty |
Part |
1 |
6 |
3S-2093 Cable Strap |
2 |
2 |
7X-2537 Bolt |
3 |
1 |
7C-0754 Tee |
4 |
16 |
7K-1181 Cable Strap |
5 |
1 |
8T-3647 Bolt |
6 |
2 |
148-8316 Connector As |
7 |
2 |
148-8369 Elbow As |
8 |
1 |
199-7854 Spacer |
9 |
8 |
279-4735 Cable Strap |
10 |
8 |
279-4737 Cable Strap |
11 |
8 |
279-4738 Cable Strap |
12 |
1 |
326-0299 Adapter As |
13 |
4 |
362-2820 Cap |
14 |
2 |
393-7165 Hose As |
15 |
3 |
420-5299 Clip |
16 |
1 |
422-6422 Hose As |
17 |
1 |
438-3680 Quick Coupler Wiring Gp |
18 |
1 |
441-5601 Bracket |
19 |
1 |
443-2486 Hose As |
20 |
1 |
449-1589 Solenoid Valve and Manifold Gp |
21 |
1 |
450-8444 Plate As |
22 |
3 |
454-2829 Hose As |
23 |
3 |
454-2830 Hose As |
24 |
3 |
454-2831 Hose As |
25 |
1 |
473-1332 Hose |
26 |
1 |
480-8224 Hose |
27 |
2 |
091-0081 Spacer |
28 |
1 |
148-8351 Elbow As |
29 |
1 |
148-8433 Tee As |
30 |
6 |
150-4052 Union As |
31 |
1 |
170-0967 Elbow As |
32 |
6 |
2P-1279 Locknut |
33 |
2 |
2R-1939 Clip |
34 |
4 |
359-7325 Hose Clamp |
35 |
6 |
4J-5477 O-Ring Seal |
36 |
1 |
4P-7581 Clip |
37 |
1 |
5C-7261 Nut |
38 |
2 |
5P-4115 Hard Washer |
39 |
7 |
5P-4116 Hard Washer |
40 |
2 |
8M-2770 Clip |
41 |
2 |
8T-4189 Bolt |
42 |
4 |
8T-4197 Bolt |
43 |
5 |
8T-4224 Hard Washer |
44 |
2400 mm (7 ft 10.5 inch) |
149-7370 Abrasion Sleeve |
Required Tools
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Illustration 15 | g06247855 |
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Table 4
Required Tools |
Item |
Qty |
Part |
T1 |
1 |
311-1362 Vacuum Gauge Gp |
T2 |
T2a |
1 |
5P-3238 Fitting |
T2b |
1 |
8S-7169 Coupling |
T2c |
1 |
006-6586 Hose Connector |
Preparing the Machine
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Illustration 16 | g06224284 |
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Illustration 17 | g06224292 |
Refer to Testing and Adjusting, UENR3747, " System Pressure - Release".
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Illustration 18 | g06224535 |
Refer to Operation and Maintenance Manual, SEBU9213, " Battery Disconnect".
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Illustration 19 | g06243172 |
Hydraulic Installation
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Illustration 20 | g06241534 |
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Illustration 21 | g06241535 |
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Illustration 22 | g06242736 |
Step 3a is for machines with equal sized tires.
Step 3b is for machines with unequal sized tires.
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Illustration 23 | g06242745 |
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Illustration 24 | g06242769 |
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Illustration 25 | g06242779 |
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Illustration 26 | g06242782 |
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Illustration 27 | g06242789 |
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Illustration 28 | g06242807 |
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Illustration 29 | g06242812 |
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Illustration 30 | g06242826 |
Electrical Wiring Group
Electrical Parts
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Illustration 31 | g06238473 |
Detail of item (17) - 438-3680 Quick Coupler Wiring Gp
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Table 5
Item (17) - 438-3680 Quick Coupler Wiring Gp |
Item |
Qty |
Part |
Illustration (Substep) Location |
1 |
9 |
3S-2093 Cable Strap |
32 (6), 33 (4), and 34 (4) |
2 |
1 |
7K-1181 Cable Strap |
33 (3) |
3 |
1 |
361-1160 Connector Receptacle Gp |
32 (2) |
4 |
1 |
387-6675 Rocker Switch |
32 (1) |
5 |
1 |
387-6676 Rocker Switch |
32 (1) |
6 |
1 |
437-2218 Film |
35 |
7 |
1 |
485-2487 Quick Coupler Harness As |
32 (5) |
8 |
1 |
485-2488 Quick Coupler Harness As |
34 (1) |
9 |
2 |
8T-8442 Bolt |
32 (3) |
10 |
2 |
9X-8256 Washer |
32 (3) |
Electrical Installation
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Illustration 32 | g06243068 |
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Illustration 33 | g06243075 |
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Illustration 34 | g06243002 |
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Illustration 35 | g06242852 |