PM310, PM312 and PM313 Cold Planer Propel Systems Caterpillar


Propel Current - Calibrate

Usage:

PM313 DK9

------ WARNING! ------

Diesel engine exhaust contains products of combustion which may cause personal injury.

Always start and operate the engine in a well ventilated area, and, if in an enclosed area, vent the exhaust to the outside.


------ WARNING! ------

Personal injury can result from rotating and moving parts. Stay clear of all rotating and moving parts.

Never attempt adjustments while the machine is moving or the engine is running unless otherwise specified.

The machine must be parked on a level surface and the engine stopped.

Attach a "Do Not Operate" or similar warning tag to the start switch and controls before servicing, repairing, or making adjustments to the machine.


------ WARNING! ------

Personal injury or death can result from sudden machine movement.

Sudden movement of the machine can cause injury to persons on or near the machine.

To prevent injury or death, make sure that the area around the machine is clear of personnel and obstructions before operating the machine.


Specifications

Table 1
Machine Test Parameters 
Date  Product or Component SN 
Measurement Location  Measurement  Actual 
Minimum hydraulic oil temperature for test  40 °C (104 °F)   

Introduction

This procedure calibrates the threshold and maximum drive currents for the propel pump solenoids. Perform this procedure if the machine does not reach full speed. Also perform this procedure if a pump solenoid or the propel pump has been replaced.

Required Tools



Illustration 1g06227264

Table 2
Required Tools 
Tool  Item  Qty  Part Number  Description 
    Laptop Computer with Cat® ET Software 
466-6258  Communication Adapter Gp (3, CA3) 
B1  317-7485  Communication Adapter 
B2 370-4617  Cable As 
B3 457-6114  Cable As 

  1. Connect Tool (B2) and Tool (B3) to Tool (B1).

  2. Connect Tool (B2) to the USB port on Tool (A).

Test Preparation

  1. Drive the machine to a smooth horizontal surface.


    Illustration 2g06228671

  2. Move propel lever (1) into the maximum position opposite of the direction of travel. The farther is moved, the faster the machine will stop. Release the lever.

  3. Verify that the parking brake is engaged by checking parking brake indicator (2). The parking brake should activate automatically when the machine is stopped. If the parking brake is not active, use propel lever (1) to stop the machine completely.


    Illustration 3g06228685

  4. Ensure that the conveyor system is deactivated. The indicator light next to the button should be off. If the conveyor system is operating, push conveyor drive on/off button (5) to deactivate.

  5. Ensure that the water spray system is deactivated. The indicator light next to the button should be off. If the water spray system is operating, push water spray button (3) to deactivate.

  6. Ensure that the vacuum dust control system, if equipped, is deactivated. The indicator light next to the button should be off. If the vacuum dust control system is operating, push vacuum dust control button (4) to deactivate.


    Illustration 4g06228728

  7. Ensure that the rotor system is deactivated. Indicator light next to the button should be off. If the rotor system is operating, push rotor button (6) to deactivate.


    Illustration 5g06228737

  8. Use conveyor buttons (7) to center the conveyor.

  9. Use propel lever (1) to center the front tracks.


    Illustration 6g06229133

  10. Observe level indicator (8). If the indicator shows "0" go to Step 12. If the indicator does not show "0", go to Step 11.


    Illustration 7g06229150

  11. Use rear leg height switches (9) and (10) to level the rear of the machine. Level indicator (8) will show "0" when the rear of the machine is level. Make sure that the rotor does not contact the ground during this step.


    Illustration 8g06229152

  12. Ensure that the engine is operating in low idle. The high idle indicator light should be off. If this indicator is illuminated, press throttle control button (11) to operate the engine in low idle.


    Illustration 9g06229156

  13. Move engine start switch (12) to the OFF position.


    Illustration 10g06230735

  14. Connect Tool (B3) to diagnostic connector (13).

Calibration Procedure

Note: The machine may move during this calibration. Make sure that the test area around the machine is clear of personnel and obstructions.

  1. Move engine start switch (12) to the START position. Release the switch when the engine starts.

  2. Operate the engine at low idle for a few minutes. Press throttle control button (11) to operate the engine in high idle. The high idle indicator light should be on.


    Illustration 11g06230743

  3. Monitor hydraulic oil temperature (14) on the operator display. Operate the machine until the oil temperature reaches the test temperature listed in the "Specifications" section.

  4. Start Cat® ET.


    Illustration 12g06230753

  5. Select "Transmission PM300" (15) from the ECM list. Click "OK" button (16).


    Illustration 13g06230763

  6. Click"Service" (17) menu, and select "Calibrations" (18).


    Illustration 14g06230775

  7. Choose "Drive Pump Solenoid Calibrations" (20) from "Available ECM(s)" list (19). Click "Start" button (21).


    Illustration 15g06230780

  8. Read and understand the on-screen warnings and instructions.

  9. Fulfill the requirements on the display screen, and click "OK" button (22).


    Illustration 16g06230784

  10. Click "Begin" button (23).


    Illustration 17g06230792

  11. Follow the steps on Cat® ET to calibrate the pump solenoids. Exit Cat® ET after the calibration is complete.

  12. Move engine start switch (12) to the OFF position.

  13. Remove the tooling from diagnostic connector (13).

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