The Hydraulic Lines Routing for the Torque Converter Lock Up Clutch (LUC) is Improved for Certain 797F Off-Highway Trucks {3016, 3154} Caterpillar


The Hydraulic Lines Routing for the Torque Converter Lock Up Clutch (LUC) is Improved for Certain 797F Off-Highway Trucks {3016, 3154}

Usage:

797F LAJ
Off-Highway Truck/Tractor
797F (S/N: LAJ1-477; WSP1-124)

Description Of Change: The hydraulic lines routing for the torque converter Lock Up Clutch (LUC) is improved on the machine listed above. The improved hydraulic lines routing enhances the oil flow from the transmission filter to the lock up clutch. This improved routing increases the performance and service life of the hydraulic oil flow system.

Adaptable To:



Illustration 1g06225012


Illustration 2g06224982
View of area A
(B) Hydraulic lines

Table 1
Part List 
Item  Qty  New Part Number  Part Name  Former Part Number 
6V-9007  Elbow 
238-5082  O-Ring Seal 
228-7092  O-Ring Seal 
9S-8010  Plug 
228-7096  O-Ring Seal 
438-8236  Hose As  9R-4082 
The improved routing of hydraulic lines (B) is adaptable to the machines within the listed serial numbers, and is effective in production with all the machines after the listed serial numbers.


Illustration 3g06225026
(C) 339-9705 Oil Filter Gp

Note: If oil filter group (C) is installed, no further action is required.



Illustration 4g06225062
(D) 193-0922 Oil Filter Gp

Note: If oil filter group (D) is installed, inspect the LUC supply line. If the LUC Supply line is routed as shown in Illustration 4, no further action is required.



Illustration 5g06225215
(E) 438-8236 Hose As

Note: If the LUC supply line is routed as shown in Illustration 5, the line must be replaced. Follow the rework procedure given below to reroute the hose assembly (E).

Rework Procedure



    Illustration 6g06225012


    Illustration 7g06225283
    View of area A
    (F) 9S-8008 Plug
    (G) 4S-6679 Adapter
    (1) 6V-9007 Elbow
    (2) 238-5082 O-Ring Seal
    (3) 228-7092 O-Ring Seal
    (4) 9S-8010 Plug
    (5) 228-7096 O-Ring Seal
    (6) 438-8236 Hose As

  1. Remove plug (F) from the filter head and discard the part.

    Note: Leave the larger adapter (G) installed.

  2. Install elbow (1) using O-Ring seal (2) as shown in Illustration 7.

  3. Disconnect old 438-8236 Hose As and adapter from side of filter head. Discard the adapter and seals if required.

  4. Reinstall new hose (6) to the elbow (1) using an O-Ring seal (3) as shown in Illustration 7.

  5. Install plug (4) to the side of the filter using an O-Ring seal (5) as shown in Illustration 7.

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