Screen Assemblies are Now Used in the Brake Oil Cooling Lines Group on Certain 777G Off-Highway Trucks {1365, 1374, 4257, 5057} Caterpillar


Screen Assemblies are Now Used in the Brake Oil Cooling Lines Group on Certain 777G Off-Highway Trucks {1365, 1374, 4257, 5057}

Usage:

777G GT7
Off-Highway Truck/Tractor
777G (S/N: GT71-182; T5A1-123; TNM1-1048; RDR1-507; T4Y1-210,500-502)

Description Of Change: Screen assemblies are now used in the brake oil cooling lines group on certain 777G Off-Highway Trucks. Screen assemblies are installed on the engine-mounted brake oil cooler and the frame-mounted brake oil cooler which will help protect the coolers from being damaged by debris .

Adaptable To:



Illustration 1g06225899


Illustration 2g06225906
View of Area A
(1) 224-3895 Screen As

Table 1
Part List 
Item  Qty  New Part 
224-3895 Screen As 
6K-6307 O-Ring Seal 
238-5084 O-Ring Seal 
6V-9005 Elbow 
228-7093 O-Ring Seal 
6V-8635 Connector 
New screen assembly (1) is adaptable to the machines within the listed serial numbers, and is effective in production with all the machines after the listed serial numbers.

Follow the rework procedure given below to install screen assembly (1).

Rework Procedure

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


  1. Prepare the machine for maintenance. For the correct procedure, refer to Operation and Maintenance Manual, "Prepare the Machine for Maintenance" prior to performing any maintenance on the machine.


    Illustration 3g06225899


    Illustration 4g06225910
    View of Area A
    (B) 369-6870 Elbow Adapter
    (C) 104-7658 Elbow
    (D) 8C-3323 Connector

  2. Remove elbow adapter (B) from elbow (C).

  3. Remove connector (D) from elbow (C) as shown in Illustration 4.


    Illustration 5g06225924
    (C) 104-7658 Elbow
    (1) 224-3895 Screen As
    (2) 6K-6307 O-Ring Seal
    (3) 238-5084 O-Ring Seal
    (4) 6V-9005 Elbow
    (5) 228-7093 O-Ring Seal

  4. Install screen assembly (1) to elbow (C) using elbow (4), O-Ring seal (2), and O-Ring seal (3), and O-Ring seal (5).


    Illustration 6g06225926
    (C) 104-7658 Elbow
    (1) 224-3895 Screen As
    (2) 6K-6307 O-Ring Seal
    (3) 238-5084 O-Ring Seal
    (5) 228-7093 O-Ring Seal
    (6) 6V-8635 Connector

  5. Install screen assembly (1) to elbow (C) using O-Ring seal (2), O-Ring seal (3), O-Ring seal (5), and connector (6).

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