- Engine
- 3516 (S/N: B8F1-UP)
- Off-Highway Truck/Tractor
- 789D (S/N: SHH1-UP)
Introduction
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information. This Special Instruction covers the installation of the 513-4429 Engine Conversion Kit.
Important Safety Information
Improper operation, lubrication, maintenance, or repair of this product can be dangerous and could result in injury or death.
The information, specifications, and illustrations in this publication are based on information that was available at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job. Cat dealers have the most current information available.
Graphic Color Description
Color-coding of targeted components, or sections of a part, is used to communicate a required action.
The descriptions below illustrate the different colors and what is represented when used in a graphic.
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(Blue) The primary component of focus for a particular step. Target or primary component to be installed or removed. Installation implied unless otherwise noted with a symbol.
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(CAT® Yellow) Description of parts.
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(Light Gray) Components used for reference.
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(Magenta) Any fastener, retainer, or electrical connector used to install or remove the primary component.
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Graphic Symbol Description
This section includes all the symbol graphics used throughout the Visual Service Procedure (VSP), along with a brief description of what the symbol represents.
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Route - To install a harness, hose, or wire along a specific course or layout along or through a product, to direct along a predefined path.
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Tighten - To make nearer to fully stretched, without slack, to apply tension or torque.
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Torque Specifications
English (SAE) Fasteners
The following table has the recommended standard torque values.
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Table 1
| Nuts and Bolts |
Thread Size
Inch |
Standard Torque |
| 1/4 |
12 ± 3 N·m (9 ± 2 lb ft) |
| 5/16 |
25 ± 5 N·m (18 ± 5 lb ft) |
| 3/8 |
47 ± 10 N·m (35 ± 5 lb ft) |
| 7/16 |
70 ± 15 N·m (50 ± 10 lb ft) |
| 1/2 |
105 ± 20 N·m (75 ± 15 lb ft) |
| 9/16 |
160 ± 30 N·m (120 ± 20 lb ft) |
| 5/8 |
215 ± 40 N·m (160 ± 30 lb ft) |
| 3/4 |
370 ± 50 N·m (275 ± 37 lb ft) |
| 7/8 |
620 ± 80 N·m (460 ± 60 lb ft) |
| 1 |
900 ± 100 N·m (660 ± 75 lb ft) |
| 1 1/8 |
1300 ± 150 N·m (960 ± 110 lb ft) |
| 1 1/4 |
1800 ± 200 N·m (1320 ± 150 lb ft) |
| 1 3/8 |
2400 ± 300 N·m (1780 ± 220 lb ft) |
| 1 1/2 |
3100 ± 350 N·m (2280 ± 260 lb ft) |
Metric (ISO) Fasteners
The following table has the recommended standard torque values.
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Table 2
| Nuts and Bolts |
Thread Size
Metric |
Standard Torque |
| M6 |
12 ± 3 N·m (9 ± 2 lb ft) |
| M8 |
30 ± 5 N·m (20 ± 5 lb ft) |
| M10 |
55 ± 10 N·m (40 ± 5 lb ft) |
| M12 |
100 ± 20 N·m (75 ± 15 lb ft) |
| M14 |
160 ± 30 N·m (120 ± 20 lb ft) |
| M16 |
240 ± 40 N·m (175 ± 30 lb ft) |
| M20 |
460 ± 60 N·m (340 ± 45 lb ft) |
| M24 |
800 ± 100 N·m (590 ± 75 lb ft) |
| M30 |
1600 ± 200 N·m (1180 ± 150 lb ft) |
| M36 |
2700 ± 300 N·m (2000 ± 220 lb ft) |
Access Cover Group
Parts Required
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| Illustration 1 | g06132596 |
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Table 3
| Item |
Qty |
Part Number |
Part Name |
| 1 |
39 |
0S-1594 |
Bolt |
| 2 |
44 |
5M-2894 |
Hard Washer |
Installation Procedure
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| Illustration 2 | g06132641 |
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| Illustration 3 | g06132648 |
Cylinder Block Cover Group
Parts Required
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| Illustration 4 | g06122098 |
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Table 4
| Item |
Qty |
Part Number |
Part Name |
| 1 |
64 |
9X-8872 |
Locking Bolts |
| 2 |
1 |
5m-2894 |
Hard Washer |
Installation Procedure
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| Illustration 5 | g06122127 |
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| Illustration 6 | g06132564 |
Drive Group
Parts Required
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| Illustration 7 | g06115236 |
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Table 5
| Item |
Qty |
Part Number |
Part Name |
| 1 |
1 |
9Y-8465 |
Crankshaft Pulley Group |
Installation Procedure
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| Illustration 8 | g06115246 |
Oil Pan Group
Parts Required
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| Illustration 9 | g06132681 |
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Table 6
| Item |
Qty |
Part Number |
Part Name |
| 1 |
2 |
2M-9780 |
O-Ring Seals |
| 2 |
15 |
3B-1915 |
Bolts |
| 3 |
14 |
5J-5793 |
12 Point Bolts |
| 4 |
36 |
5P-5855 |
12 Point Bolts |
| 5 |
25 |
8M-3175 |
Hard Washers |
| 6 |
2 |
8T-6761 |
Pipe Plugs |
| 7 |
2 |
9L-9132 |
Hard Washers |
| 8 |
3 |
9S-4190 |
Plugs |
| 9 |
2 |
165-3929 |
Hex Head Bolts |
| 10 |
2 |
200-8688 |
Bracket Assemblies |
| 11 |
1 |
200-8690 |
Bracket Assembly |
| 12 |
2 |
200-8691 |
Bracket Assemblies |
| 13 |
1 |
211-0721 |
Bracket Assembly |
| 14 |
1 |
211-0724 |
Bracket Assembly |
Installation Procedure
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| Illustration 10 | g06115629 |
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| Illustration 11 | g06115666 |
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| Illustration 12 | g06115677 |
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| Illustration 13 | g06115684 |
Plug Group
Parts Required
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| Illustration 14 | g06132719 |
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Table 7
| Item |
Qty |
Part Number |
Part Name |
| 1 |
1 |
8T-6761 |
Plug |
Installation Procedure
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| Illustration 15 | g06132737 |
Sound Suppression Group
Parts Required
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| Illustration 16 | g06115850 |
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Table 8
| Item |
Qty |
Part Number |
Part Name |
| 1 |
31 |
0L-2070 |
Bolts |
| 2 |
44 |
1D-4538 |
Bolts |
| 3 |
31 |
4B-5271 |
Washers |
| 4 |
5 |
4W-3027 |
Engine Breathers |
| 5 |
5 |
4W-3034 |
Clamps |
| 6 |
5 |
5P-0597 |
Hose Clamps |
| 7 |
44 |
9M-1974 |
Hard Washers |
| 8 |
5 |
033-6031 |
O-Ring Seals |
| 9 |
11 |
101-4197 |
Covers |
| 10 |
5 |
101-4199 |
Cover Assemblies |
| 11 |
1 |
141-7143 |
Hose Elbow |
| 12 |
3 |
180-3007 |
Hose Clamps |
| 13 |
5 |
205-4805 |
Cover Assemblies |
| 14 |
4 |
205-4810 |
Cover Assemblies |
| 15 |
1 |
209-5240 |
Cover Assemblies |
| 16 |
2 |
217-6692 |
Hose Tee's |
| 17 |
11 |
272-0760 |
Seals |
| 18 |
1 |
287-7114 |
Cover Assembly |
| 19 |
1 |
287-7117 |
Cover Assembly |
| 20 |
11 |
399-4711 |
Insulator Assemblies |
| 21 |
5 |
399-4712 |
Insulator Assemblies |
Installation Procedure
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| Illustration 17 | g06116101 |
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| Illustration 18 | g06116248 |
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| Illustration 19 | g06116199 |
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| Illustration 20 | g06116226 |
Engine Wiring Group
Parts Required
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| Illustration 21 | g06117238 |
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Table 9
| Item |
Qty |
Part Number |
Part Name |
| 1 |
3 |
0L-2070 |
Bolts |
| 2 |
10 |
0S-0509 |
Bolts |
| 3 |
2 |
4B-5271 |
Washers |
| 4 |
25 |
4P-7581 |
Ladder Clips |
| 5 |
50 |
5M-2894 |
Hard Washers |
| 6 |
2 |
8T-4136 |
Hex Head Bolts |
| 7 |
1 |
8T-4191 |
Hex Head Bolt |
| 8 |
72 |
9X-6772 |
Cable Straps |
| 9 |
1 |
033-8248 |
Loop Clip |
| 10 |
3 |
130-5300 |
Clip |
| 11 |
4 |
204-2281 |
Cable Straps |
| 12 |
2 |
415-2431 |
Temperature Sensor Groups |
Installation Procedure
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| Illustration 22 | g06117446 |
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| Illustration 23 | g06117471 |
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| Illustration 24 | g06117586 |
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| Illustration 25 | g06117511 |
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| Illustration 26 | g06117596 |
