| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. |
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Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. Turn the disconnect switch OFF when draining and/or removing any fuel system components. |
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Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin. At operating temperature, the engine coolant is hot and under pressure. Steam can cause personal injury. Check the coolant level only after the engine has been stopped and the cooling system pressure cap is cool enough to touch with your bare hand. Remove the cooling system pressure cap slowly to relieve pressure. Cooling system conditioner contains alkali. Avoid contact with the skin and eyes to prevent personal injury. |
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Personal injury or death can result from lifting a heavy component. The heavy component can fall if using an incorrect hoist and/or sling or fastener to lift the load. Be sure the hoist and other devices have the correct lifting capacity to lift a heavy component. The approximate weight of the heavy component is given below. |
Note: Put identification marks on all hoses, on all hose assemblies, on all harness assemblies, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
Start By:
- Remove the clean emissions module.
- Remove the air cleaner.
- Remove the cooling system package.
- Remove the alternator.
- Remove the refrigerant compressor.
- Remove the starter.
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| Illustration 1 | g06081947 |
Remove hoses (1) and (2).
- Remove hose assembly (3).
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Illustration 3 g06081958 - Disconnect and reposition wire harness (4).
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Illustration 4 g06082034 - Attach a suitable lifting device to engine (5). The weight of engine (5) is approximately
699 kg (1541 lb) .Show/hide table
Illustration 5 g06082041 - Remove bolts (6) and the spacers.
- Remove engine (5).
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| Illustration 2 | g06081956 |
- Install engine (5) in the reverse order of removal.