Comprehensive List of Electrical Repair and Troubleshooting Information Is Now Available for All CAT Machines {0374, 0709, 1400, 1408, 7490, 7553, 7610} Caterpillar

Caterpillar Products

All Machines

A comprehensive list of electrical repair and troubleshooting information is now available for all Cat machines.

Repair procedures are spread out between multiple documents listed below.

• NEHS0950, "Use of AMP Connector Service Kit"

• Tool Operating Manual, NEHS1106, "Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors"

• Tool Operating Manual, NEHS1243, "Zip-Tie Installation Guide"

• Tool Operating Manual, NENG2500, "Dealer Service Tool Catalog (Electrical)"

• Special Instruction, REHS0126, "Diagnostic Code Information for Caterpillar Electronic Control"

• Special Instruction, REHS0354, "Charging System Troubleshooting"

• Special Instruction, REHS0970, "Cross-Reference for Electrical Connectors"

• Special Instruction, REHS2556, "AMPSEAL16 Connector System"

• Special Instruction, REHS3657, "Service of Machined Terminals and Service of Stamped and Formed Terminals"

• Special Instruction, REHS5171, "Guidelines for Routing and Installing Wire Harness Assemblies"

• Special Instruction, REHS5556, "Instructions to Install Connector Lock Wire"

• Special Instruction, REHS7215, "Repair Procedure for Damaged Harness Wiring"

• Special Instruction, REHS9405, "DRCP Connector Repair Service Instruction"

• Service Magazine, SEBD1242, "Do Not Center-Tap Batteries in 24-Volt System To Operate 12-Volt Accessories"

• Service Magazine, SEBD1960, "Understanding "Shorts," "Opens" and "Intermittents""

• Service Magazine, SEBD1960, "Understanding Causes Of Blown Fuses And Tripped Circuit Breakers"

• Service Magazine, SEBD1960, "How To Troubleshoot A Short-To-Ground In Power Wiring"

• Service Magazine, SEBD1960, "Preventive Maintenance For Batteries"

• Special Instruction, SEHS7633, "Battery Test Procedure"

• Special Instruction, SEHS9065, "Use of CE/VE Connector Tools"

• Special Instruction, M0077044, "Instructions for Installing Connector Lock Wires on Off-Highway Trucks"

• Tool Operating Manual, SEHS9249, "Use of 4C-4911 Battery Load Tester for 6, 8, and 12 Volt Lead Acid Batteries"

• Tool Operating Manual, SEHS9615, "Servicing Deutsch HD and DT style connectors"

• Systems Operation, SENR2947, "Starting and Charging Systems"

• Service Magazine, SEPD0020, "Testing The Start On The Engine"

• Service Magazine, M0072910, "A Bolted Joint Best Practice procedure for the Magnetic Switch Group is Now Available"

• Service Magazine, SEPD0129, "Troubleshooting Pulse Width Modulated (PWM) Sensor Problems"

• Service Magazine, SEPD0342, "Field Repair Of Single Wire Breaks In Harnesses"

• Service Magazine, SEPD0371, "Protection Of Unsealed Electrical Terminations For Machines Used in Corrosive Applications"

• Service Magazine, SEPD0452, "Service Literature Index for Starting Motors and Alternators"

• Service Magazine, SEPD0495, " 138-8440 Component Cleaner May Damage Electrical Connectors"

• Service Magazine, SEPD0511, "Troubleshooting Procedure for Radio Interference Problems"

• Service Magazine, SEPD1085, "A New Procedure is Available to Install a New Canopy on Certain Pneumatic Compactors"

• Service Magazine, SEPD1406, "Bulk Wiring Harnesses Are Available for Use with Caterpillar Products"

• Special Instruction, SMHS7677, "Use of 6V-3025 Battery Cable Repair Kit"

• Special Instruction, M0080663, "Connector Identification, Removal, Disassembly, Reassembly, and Installation for All Cat^® Products Equipped with BR Series Connectors"

The above list of manuals can be found in SIS web.