794 AC Off-Highway Truck Machine Systems Caterpillar


Control Valve (Hoist) - Disassemble

Usage:

794 AC HRT

Disassembly Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
138-7575  Link Bracket 
1P-0510  Driver Gp 

Start By:

  1. Remove the hoist control valve


    Illustration 1g03890149

  1. Remove tube assembly (1). Remove tube assembly (2).


    Illustration 2g01285732

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.


  2. Remove body (3).


    Illustration 3g01285734

  3. Remove valve (4), stop (5), spring (6), shims (7), stem (8), plug (9), plug (10), plug (11), valve (12), stop (13), spring (14), shims (15), stem (16), plug (17), and plug (18).


    Illustration 4g01285749

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.


  4. Remove body (19).


    Illustration 5g01285754

  5. Remove valve (20).


    Illustration 6g01285758

  6. Remove spring (22). Remove O-ring seal (21), O-ring seals (23), and O-ring seals (24).


    Illustration 7g01285765

  7. Remove plugs (25).


    Illustration 8g01285770

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.


  8. Remove plug (26), plug (29), plug (30), spring (27), spool (28), plug (31), plug (32), plug (33), plug (34), and plug (35).


    Illustration 9g01285780

  9. Remove O-ring seal (36), O-ring seal (37), and O-ring seal (38). Remove seat (39) and seat (40).


    Illustration 10g01285792

  10. Use Tooling (A) and a suitable lifting device to remove body (42) from control valve (41).


    Illustration 11g01285794

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.


  11. Remove plug (43), plug (47), spring (46), valve (44), plug (45), plug (49), and screen (48).


    Illustration 12g01285903

  12. Remove plug (50) and plug (51).


    Illustration 13g01285908

  13. Remove plug (52).


    Illustration 14g01285912

  14. Remove plug (53) and plug (54).


    Illustration 15g01285916

  15. Remove valve (55).


    Illustration 16g01285988

  16. Remove ring (56), O-ring seal (57), ring (58), O-ring seal (59), ring (60), ring (61), and O-ring seal (62).


    Illustration 17g01285993

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.


  17. Remove plug (63), shims (64), spring (65), shims (66), and valve (67).


    Illustration 18g01285995

  18. Remove body (68).


    Illustration 19g01285998

  19. Remove O-ring seal (69) and O-ring seal (70).


    Illustration 20g01286006

  20. Remove O-ring seal (71), O-ring seal (72), O-ring seal (73), and O-ring seal (74).


    Illustration 21g01286011

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.


  21. Remove plug (75), plug (76), and plug (77).


    Illustration 22g01286014

  22. Remove spring (78), valve (79), spring (80), and valve (81).


    Illustration 23g01286017

  23. Remove actuator (82).


    Illustration 24g01286063

  24. Remove O-ring seal (83), O-ring seal (84), and O-ring seal (85).


    Illustration 25g01286067

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.


  25. Remove cartridge (88), coil assembly (87), and spring (86).


    Illustration 26g01286069

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.


  26. Remove plate (89).


    Illustration 27g01286070

  27. Remove O-ring seal (90).


    Illustration 28g01286074

  28. Remove spool (92) and spring (91).


    Illustration 29g01286075

  29. Remove adapter (93) and nipple assembly (94).


    Illustration 30g01286076

  30. Remove plug (95).


    Illustration 31g01286081

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.


  31. Use Tooling (B) and a suitable press to compress the springs and remove retaining ring (96).


    Illustration 32g01286088

  32. Remove retainer (99), spring (98), and spring (97).


    Illustration 33g01286093

  33. Remove plug (100).


    Illustration 34g01286096

  34. Remove piston (101).


    Illustration 35g01286097

  35. Remove actuator (103). Remove adapter (102).

  36. Repeat Step 24 through Step 32 for actuator (103).


    Illustration 36g01286138

  37. Remove O-ring seal (104) and O-ring seal (105).


    Illustration 37g06275317

  38. Remove spool (106).


    Illustration 38g01286132

  39. Remove plug (107), plug (108), and plug (109).

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