Installing Product Link Kits to F2 Series Backhoe Loaders{1408, 7490, 7601, 7603, 7610, 7620} Caterpillar

Backhoe Loader:

415F2 (S/N: HWA1-UP)

416F2 (S/N: LYA1-UP; HWB1-UP; LBF1-UP)

420F2 (S/N: LBS1-UP)

420F2 IT (S/N: LYC1-UP; HWD1-UP)

420F2 ST (S/N: LYB1-UP; HWC1-UP)

422F2 (S/N: LYF1-UP)

427F2 (S/N: HWK1-UP)

428F2 (S/N: LYG1-UP; HWN1-UP)

430F2 IT (S/N: LYE1-UP; HWG1-UP)

430F2 ST (S/N: LYD1-UP; HWE1-UP)

432F2 (S/N: LYJ1-UP; HWP1-UP)

434F2 (S/N: LYK1-UP; HWR1-UP)

444F2 (S/N: LYL1-UP; HWS1-UP)

Introduction

This Special Instruction contains the field installation procedures required to install Product Link Kits on F2 Series Backhoe Loaders.

General Information

Many of the Illustrations in this instruction are not shown as a complete machine. Many of the graphics have components removed to better Illustrate the routing of electrical wires and placement of components. Use standard torque values for all fasteners except where otherwise called out.

Upon completing the equipment installation, Refer to Special Instruction, REHS8850, "Installation Procedure for the Elite Product Link PLE641 and PLE631 Systems" for setup instructions of Satellite systems and Special Instruction, REHS9111, "Installation Procedure for Product Link PL641 and PL631 Systems" for Cellular systems.

Note: Product Link requires the heavy-duty battery pack 457-2797 Battery Gp to be installed in order to function correctly. Installing product link with the standard battery installation may result in a discharged battery.

447-0048 Communication Wiring Gp "Satellite" Installation Procedure

Required Parts

Console Remove - 442-7199 Communication Radio Gp Installation

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Illustration 1	g03805556

1. Remove floor mat (A) .

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Illustration 2	g03805559

2. Remove brake pedal cover (B) by removing four fittings (C) .

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Illustration 3	g03805560

3. Remove the steering column plastic cover (D) .

   Note: If the machine is equipped with a tilt steering column, tilt the steering column towards the operator seat to improve access.

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Illustration 4	g03805571

4. Remove three bolts (E) that secure the upper front console to the floor plate.

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Illustration 5	g03805576

5. Remove two bolts (F) from behind the steering column.

6. Lift the upper front console upwards and towards the operator seat to provide access to the equipment mounting area.

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Illustration 6	g03805581
(8) 451-7922 Plate As (10) 8T-4138 Bolts (11) 9X-8256 Washers

7. Install mounting plate 451-7922 Plate As (8) with three 9X-8256 Washers (11) and 8T-4138 Bolts (10) and tighten to 10 ± 2 N·m (88.5 ± 18 lb in).

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Illustration 7	g03805585
(6) 442-7199 Communication Radio Gp (8) 451-7922 Plate As (9) 129-3178 Locknuts (10) 8T-4138 Bolts (11) 9X-8256 Washers

8. Mount 442-7199 Communication Radio Gp (6) to 451-7922 Plate As (8) using four 129-3178 Locknuts (9) and 9X-8256 Washers (11). The front two mounting holes require two 8T-4138 Bolts (10) to be inserted through the mounting plate from the underside. Tighten the bolts and nuts to 10 ± 2 N·m (88.5 ± 18 lb in).

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Illustration 8	g03805601

9. Plug 442-7199 Communication Radio Gp (6) into the platform harness with the 12 pin plug provided (G) .

Satellite Antenna Installation Procedure

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Illustration 9	g03805604

1. Remove roof cap (H) .

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Illustration 10	g03805614

2. Drill a 10 mm (0.39 inch) hole into roof cap (H) in the pre-defined indentation located on the front right-hand corner of the roof. De-burr the hole to remove all sharp edges.

3. Route 379-2153 Cable As (4) through the drilled hole in roof cap (H). Ensure a minimum bend radius of 25 mm (0.98 inch) is maintained to prevent damage to the coaxial cable.

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Illustration 11	g03805624

4. Prepare the surface of (J) on roof cap (H). The surface must be clean and dry prior to antenna installation, clean with a 1:1 mixture of water and Isopropyl Alcohol.

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Illustration 12	g03805637
(7) 443-8463 Antenna As

5. Install 443-8463 Antenna As (7) on top of plate (J) on the front left-hand side of the machine.

   Note: Product Link antenna must be a minimum of 500 mm (19.7 inch) from the radio antenna and beacon.

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Illustration 13	g03805639
(3) 249-9076 Clips

6. Secure antenna cable to roof cap with four 249-9076 Clips (3) evenly spaced.

   Note: The surface must be clean and dry prior to installation, clean with a 1:1 mixture of water and Isopropyl Alcohol. Press clips down firmly for 2 seconds to ensure proper bonding.

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Illustration 14	g03805644
(1) 3S-2093 Cable Straps

7. Using two 3S-2093 Cable Straps (1), secure the antenna connectors together.

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Illustration 15	g03805654
The bottom figure shows antenna cable assembly routing to the right side A post

8. Position roof cap (H) back onto the cab. Route the antenna cable down the inside of the right-hand side A post.

9. Secure the roof cap back into the cab ensuring that the antenna cable is not trapped or pinched.

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Illustration 16	g03805671

10. Route the antenna from the bottom of the A post, under the cab, and into the frame.

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Illustration 17	g03805657
The dashed line shows a representation of the antenna cable routing under the cab floor and into the cab through rubber gasket (M) .

11. Remove the floor plate from location (K) and route the antenna cable under the floor. Attach the antenna cable to weld links (L) on the cab frame with 3S-2093 Cable Straps (1). Route the antenna cable into the cab through rubber gasket (M) which wraps around the hydraulic hoses routed to the steering column.

12. Using 206-1345 Cable Straps (2), secure the antenna cable to the front of the cab fire wall. Use the pre-cut hole in the fire wall behind the steering HMU to secure the cable.

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Illustration 18	g03805686
The dashed line shows a representation of the antenna cable routing from rubber gasket (M) up to the connection point at the Communication Radio Gp.

13. Install two 206-1345 Cable Straps (2) behind the brake assembly mounting plate. The "C" channel on the right-hand side of the HMU has two pre-cut holes for the cable straps.

14. Check antenna routing and secure all cable straps.

15. Reassemble all removed components by reversing the disassembly process.

447-0049 Communication Wiring Gp "Cellular" Installation Procedure

Required Parts

Console Remove - 440-2104 Communication Radio Gp Installation

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Illustration 19	g03805556

1. Remove floor mat (A) .

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Illustration 20	g03805559

2. Remove brake pedal cover (B) by removing four fittings (C) .

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Illustration 21	g03805560

3. Remove the steering column plastic cover (D) .

   Note: If the machine is equipped with a tilt steering column, tilt the steering column towards the operator seat to improve access.

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Illustration 22	g03805571

4. Remove three bolts (E) that secure the upper front console to the floor plate.

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Illustration 23	g03805576

5. Remove two bolts (F) from behind the steering column.

6. Lift the upper front console upwards and towards the operator seat to provide access to the equipment mounting area.

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Illustration 24	g03806306
(2) 451-7922 Plate As (4) 8T-4138 Bolts (5) 9X-8256 Washers

7. Install mounting plate 451-7922 Plate As (2) with three 9X-8256 Washers (5) and 8T-4138 Bolts (4) and tighten to 10 ± 2 N·m (88.5 ± 18 lb in).

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Illustration 25	g03806305
(1) 440-2104 Communication Radio Gp (2) 451-7922 Plate As (3) 129-3178 Locknuts (4) 8T-4138 Bolts (5) 9X-8256 Washers

8. Mount 440-2104 Communication Radio Gp (1) to the 451-7922 Plate As (2) using four 129-3178 Locknuts (3) and 9X-8256 Washers (5). The front two mounting holes require two 8T-4138 Bolts (4) to be inserted through the mounting plate from the underside. Tighten the bolts and nuts to 10 ± 2 N·m (88.5 ± 18 lb in).

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Illustration 26	g03805601

9. Plug 440-2104 Communication Radio Gp (1) into the platform harness with the 12 pin plug provided (G) .

10. Reassemble all removed components by reversing the disassembly process.

452-9240 Communication Wiring Gp Installation Procedure - Mechanical Engine Control Machines with Standard Shift Transmission

Machines affected:

• 416F2 (S/N: LYA1-UP)

• 416F2 (S/N: LBF1-UP)

• 420F2 (S/N: LBS1-UP)

• 420F2 ST (S/N: LYB1-UP)

• 420F2 IT (S/N: LYC1-UP)

• 422F2 (S/N: LYF1-UP)

• 428F2 (S/N: LYG1-UP)

• 430F2 ST (S/N: LYD1-UP)

• 430F2 IT (S/N: LYE1-UP)

• 432F2 (S/N: LYJ1-UP)

• 434F2 (S/N: LYK1-UP)

• 444F2 (S/N: LYL1-UP)

Required Parts

Console Remove - 452-9240 Communication Radio Gp Installation

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Illustration 27	g03805556

1. Remove floor mat (A) .

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Illustration 28	g03805559

2. Remove brake pedal cover (B) by removing four fittings (C) .

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Illustration 29	g03805560

3. Remove the steering column plastic cover (D) .

   Note: If the machine is equipped with a tilt steering column, tilt the steering column towards the operator seat to improve access.

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Illustration 30	g03805571

4. Remove three bolts (E) that secure the upper front console to the floor plate.

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Illustration 31	g03805576

5. Remove two bolts (F) from behind the steering column.

6. Lift the upper front console upwards and towards the operator seat to provide access to the equipment mounting area.

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Illustration 32	g03806306
(2) 451-7922 Plate As (4) 8T-4138 Bolts (5) 9X-8256 Washers

7. Install mounting plate 451-7922 Plate As (2) with three 9X-8256 Washers (5) and 8T-4138 Bolts (4) and tighten to 10 ± 2 N·m (88.5 ± 18 lb in).

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Illustration 33	g03806305
(1) 442-7199 Communication Radio Gp (2) 451-7922 Plate As (3) 129-3178 Locknuts (4) 8T-4138 Bolts (5) 9X-8256 Washers

8. Mount 440-2104 Communication Radio Gp (1) to the 451-7922 Plate As (2) using four 129-3178 Locknuts (3) and 9X-8256 Washers (5). The front two mounting holes require two 8T-4138 Bolts (4) to be inserted through the mounting plate from the underside. Tighten the bolts and nuts to 10 ± 2 N·m (88.5 ± 18 lb in).

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Illustration 34	g03806243
(3) 452-0741 Radio Harness As

9. Plug harness connector 452-0741 Radio Harness As (3) into ECM.

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Illustration 35	g03806247

10. Connect six pin connector to machine platform harness.

11. Cable strap harness to secure.

12. Reassemble all removed components by reversing the disassembly process.