824K Wheel Dozer, 825K Soil Compactor and 826K Landfill Compactor Machine Systems Caterpillar


Pilot Oil Accumulator - Test and Charge

Usage:

826K 232

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.


------ WARNING! ------

Dry nitrogen is the only gas approved for use in the accumulators. The charging of oxygen gas in an accumulator will cause an explosion. An explosion can be eliminated by using nitrogen gas cylinders with standard CGA (Compressed Gas Association, Inc.) No. 580 connectors. When nitrogen gas is ordered, make sure to order the cylinders with CGA No. 580 connectors.

Do not rely on color codes or other methods of identification to tell the difference between nitrogen and oxygen cylinders. In any application, never use an adapter to connect your nitrogen charging group to a valve outlet used on both nitrogen, oxygen, or other gas cylinders. BE SURE YOU USE DRY NITROGEN (99.8% purity).



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


Specifications

Table 1
Pilot Oil Accumulator Pre Charge Pressure 
2000 ± 100 kPa (290 ± 15 psi) 

Machine Preparation

Prepare the machine for testing by completing the procedure that is specified in the Service Manual module Testing and Adjusting, "Machine Preparation for Troubleshooting" for the machine that is being serviced.

Discharging the Accumulator

Refer to Special Instruction, REHS5464, "Accumulator Discharging and Charging Procedures" for the required tooling, and the testing and charging procedure.

Testing Procedure for the Accumulator Precharge Pressure

Refer to Special Instruction, REHS5464, "Accumulator Discharging and Charging Procedures" for the required tooling, and the testing and charging procedure.

Charging Procedure

Refer to Special Instruction, REHS5464, "Accumulator Discharging and Charging Procedures" for the required tooling, and the testing and charging procedure.

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