PRODUCT SUPPORT PROGRAM FOR REPLACING 196-4648 AND 196-4649 TURBO COOLANT RETURN TUBES ON CERTAIN G3612 AND G3616 ENGINES
Usage:
TEBE2402-01
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| 10Dec2014 |
| (Revised 16Dec2014) |
U-751
A-551
D-657
O-650
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| After Failure Only | PRODUCT SUPPORT PROGRAM FOR REPLACING 196-4648 AND 196-4649 TURBO COOLANT RETURN TUBES ON CERTAIN G3612 AND G3616 ENGINES |
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| 1393 1380 1355 | PS52836 |
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| NOTE: | Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. |
| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52836" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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| NOTE: | This Revised Service Letter replaces the 10Dec2014 Service Letter. Changes have been made to the Affected Product. |
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TERMINATION DATE |
| 31Dec2016 |
PROBLEM
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| The existing tubes can wear and fail leaking coolant on certain G3612 and G3616 Engines. |
AFFECTED PRODUCT
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| Model | Identification Number |
| G3612 | BKE00192-00762 |
| G3616 | BLB00163-00555, 557-936 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 2 | 7L6580 | SEAL-O-RING |
| 1 | 4661085 | TUBE AS-WATER |
| 1 | 4661086 | TUBE AS-WATER |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
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ACTION REQUIRED
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| After failure of either tube, drain the coolant level below turbos. Replace both 196-4648 and 196-4649 Tubes with 466-1085 and 466-1086 Tubes. Replace the O-rings at double upset connection. |
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SERVICE CLAIM ALLOWANCES
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0-120 mo |
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| NOTE: This is a 1.5-hour job | ||||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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