PRODUCT SUPPORT PROGRAM FOR REPLACING 205-3584 CUSTOMER INTERCONNECT HARNESS ON CERTAIN G3606, G3608, G3612, AND G3616 ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING 205-3584 CUSTOMER INTERCONNECT HARNESS ON CERTAIN G3606, G3608, G3612, AND G3616 ENGINES

Usage:

TEBE2387-00

14Jan2015


U-14
A-9
D-12
O-12

 

After Failure Only

  
  

PRODUCT SUPPORT PROGRAM FOR REPLACING 2053584/">205-3584 CUSTOMER INTERCONNECT HARNESS ON CERTAIN G3606, G3608, G3612, AND G3616 ENGINES

1408
PS52858
NOTE:

Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.

NOTE:

This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52858" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.


TERMINATION DATE

31Jan2016

PROBLEM

The existing customer interconnect harness may not fit the customer conduit on certain G3606, G3608, G3612, and G3616 Engines. If the existing wiring harness is unable to be secured to the conduit as needed, the wiring harness will need to be replaced.

AFFECTED PRODUCT

Model Identification Number
G3606  4ZS01842-01938
G3608  BEN00868-00940
G3612  BKE00681-00698
G3616  BLB00880-00898

PARTS NEEDED

Qty

Part Number Description
1 2053584 HARNESS AS-WRG
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 16% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.


ACTION REQUIRED

Inspect the customer end of interconnect harness for an offset harness bundle at the female connector. The harness offset will not allow the male connector of the conduit to engage the female connector without damage to the harness or connector. If a wiring harness offset is found, replace the existing wiring harness with a new 2053584/">205-3584 Wiring Harness.
Image1

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-8000 hrs,
0-12 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 0.5-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

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