988K XE Wheel Loader Machine Systems Caterpillar


Gear Pump (Secondary Steering) - Assemble

Usage:

988K XE E8X

Specifications



Illustration 1g03192956

Table 1
Specification for 150-7585 Gear Pump Gp 
Item  Qty  Part  Specification Description 
Displacement per revolution is 83 cc (5.1 cubic inch)
0S-1595 Bolt  Torque to 115 ± 7 N·m (85 ± 5 lb ft)
1B-2886 Bolt  Torque to 115 ± 7 N·m (85 ± 5 lb ft)
142-2137 Plug  Torque to 24 ± 3 N·m (212 ± 27 lb in)
9S-8005 O-Ring Plug  Torque to 284 ± 40 N·m (209 ± 30 lb ft)

Assembly Procedure

Table 2
Required Tools 
Tool  Part Number  Part Description  Qty 
1P-0510  Driver Group 


    Illustration 2g03431023

    Note: Install the corners of the seals toward the rear of the pump body. Install the brass face of the pressure plate toward the gears.

  1. Install seals (22), seal assembly (23), retaining plates (24) and rear pressure plate (21).


    Illustration 3g03430697

  2. Install gear assemblies (19) and (20).


    Illustration 4g03430696


    Illustration 5g03430695

    Note: Install the brass face of the pressure plate toward the gears. Install the corners of the seals toward the front of the pump body.

  3. Install front pressure plate (18), retaining plates (17) and seal assembly (16).


    Illustration 6g03430694

  4. Install seals (15) and O-ring seal (14) on flange assembly (12).


    Illustration 7g03430693

    Note: Install the back of each lip seal against the back of the other lip seal.

  5. Use Tooling (A) in order to install lip seals (13) in flange assembly (12).


    Illustration 8g03430692


    Illustration 9g03430690

  6. Install flange assembly (12) and the bolts (11) that hold flange assembly (12) to pump body (7). Tighten bolts (11) to a torque of 115 ± 7 N·m (85 ± 5 lb ft).

  7. Turn the shaft of the pump in order to ensure that the shaft turns freely. The shaft should not bind in any direction.


    Illustration 10g03430687

  8. Install O-ring seals (9), pistons (8) and springs (10) on body (7).


    Illustration 11g03430651

  9. Install O-ring seals (4), pistons (6) and springs (5) on body (3).


    Illustration 12g03430650


    Illustration 13g03430645

    ------ WARNING! ------

    Improper assembly of parts that are spring loaded can cause bodily injury.

    To prevent possible injury, follow the established assembly procedure and wear protective equipment.


  10. Install spacer (2), body (3), and the bolts. Tighten bolts (1) to a torque of 115 ± 7 N·m (85 ± 5 lb ft).

End By:

  1. Install the secondary steering pump.

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