Installation of Cat® Detect Object Detection System (Two Cameras) 773E and 777D Off-Highway Trucks {0679, 1408, 7051, 7301, 7347, 7347, 7348} Caterpillar

Installation of Cat® Detect Object Detection System (Two Cameras) 773E and 777D Off-Highway Trucks {0679, 1408, 7051, 7301, 7347, 7347, 7348}

Usage:

773E ASK

Off-Highway Truck/Tractor: 773E (S/N: ASK1-UP); 777D (S/N: FKR1-UP)

Introduction

The information that is contained in this Special Instruction guides the user in the installation of the object detection system.

Do not perform any of the procedures until you have read the information in this publication.

Important Safety Information

Do not perform any procedure in this Special Instruction until you have read this Special Instruction and you understand this information. Use only proper tools and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury. The following procedures should be observed.

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.

A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.

Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.

Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Ensure that any tool, procedure, work method, or operating technique you use that is not recommended by Caterpillar is safe.

Ensure that the product will not be damaged or the product will not be made unsafe by the operation, lubrication, maintenance, or repair procedures used.

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Improper operation of an access platform could result in injury or death. Operators must carry out their duties properly and follow all instructions and guidelines given for the machine and access platform.

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Be sure all personnel are clear of the equipment while the equipment is being lowered.

Failure to stay clear of the equipment while the equipment is being lowered may result in personal injury.

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Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Caterpillar dealer for replacement manuals. Proper care is your responsibility.

Weld Specifications and Qualifications

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Personal injury or death can result from fumes, gases and ultraviolet rays from the weld arc.
Welding can cause fumes, burn skin and produce ultraviolet rays.
Keep your head out of the fumes. Use ventilation, exhaust at the arc, or both, to keep fumes and gases from your breathing area. Wear eye, ear and body protection before working.
Protect yourself and others; read and understand this warning. Fumes and gases can be dangerous to your health. Ultraviolet rays from the weld arc can injure eyes and burn skin. Electric shock can cause death.
Read and understand the manufacturer's instructions and your employer's safety practices. Do not touch live electrical parts.
See "American National Standard Z49.1, Safety in Welding and Cutting" published by the American Welding Society.
American Welding Society
2501 N.W. 7th Street
Miami, Florida 33125

See "OSHA Safety and Health Standards, 29 CFR 1910", available from U.S. Department of Labor.
U.S. Department of Labor
Washington, D.C. 20210

Note: Personal breathing protection should be worn by the personnel that are welding. Personal breathing protection will prevent fumes from entering the lungs of the person that is welding. Use a 1U-8088 Type H Respirator Gp for breathing protection.

Welders must be qualified for fillet welding and groove welding. The welder must be qualified in different welding angles. The angles are vertical, horizontal, exedra. The welders should be qualified in the use of the welding processes that follow: Shielded Metal Arc Welding (SMAW), Flux Cored Arc Welding (FCAW) and Gas Metal Arc Welding (GMAW). Refer to ISO 9606 or "American National Standards Institute (ANSI)/American Welding Society (AWS) Specification D1.1, or Specification D14.3" for information that regards the qualifications for the processes that follow: SMAW process, FCAW process, and GMAW process. The welders must have used the process at some time within the last 6 months. The welders must complete the process of certification if the welders have not used the welding processes for 6 months.

The power source should be able to supply 500 A or more with DC current for the welding operation. The power source should be able to gouge metal with 500 A.

Use the direct current electrode positive (DC reverse polarity).

The welding wire must be shielded with CO₂ gas or Argon/CO₂ 80/20 gas.

All repair welds should be done in a controlled environment. Controlled environments prevent the rapid cooldown after the repair. Controlled environments would be inside a repair shop.

All welds should be done in the horizontal position to make a smooth surface finish.

If the vertical position must be used in the welding procedure, the operation should be performed in the "vertical up" direction, instead of the "vertical down" direction.

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Table 1
Allowed Filler Material
AWS A5.18 ER70S-6
DIN 8559 SG3
EN 440 G4Si1

Recommended European weld consumables: SAF Oerlikon Carbofil SG3, ESAB OK Autrod 12.64, Pittini Pitarc G9, or Thyssen® Union k56

If only manual welding is possible, use ESAB OK 48.00 with a rod diameter of 3.25 mm (0.128 inch) or the equivalent AWS A5.1 E7018 or EN ISO 2560-A E 42 4 B 42 H5.

If welding quenched steel or tempered steel, use specific filler metal with higher mechanical properties and lower hydrogen levels. A flux cored wire with AWS A5.20 Class E70T-5 specification works well. If something other than an AWS A5.20 Class E70T-5 Electrode is used, preheat to 200° C (392° F) and maintain an interpass temperature at 150° C (302° F).

Mask all parts prior to gouging.

Proper Welding Procedure on Machines and Engines with Electronic Controls

Proper precautions are necessary to prevent damage to electronic controls. When you weld on a machine with electronic controls, use the steps that follow:

Turn off the engine. Put the key start switch in the OFF position.
If the machine has a battery disconnect switch, open the switch. If the machine does not have a battery disconnect switch, disconnect the negative battery cable at the battery.
Connect the ground cable for the welder directly to the actual machine component that will be welded. Attach the clamp for the ground cable as close as possible to the area that is being welded. Attach the clamp closer will reduce the chance of damage from welding current to the components that follow: bearings, hydraulic components, and electrical components.
Note: Do NOT use electrical components as a ground point for the welder. Do NOT use ground points for electronic components as a ground point for the welder.
Protect the wiring harnesses from the weld splatter.

Preparing the Metal for Welding

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Personal injury can result from flame cutting or welding on painted areas.
The effect of gasses from burned paint is a hazard to the person doing the cutting or welding.

Do not flame cut or weld on painted areas.

All grease, water, paint, rust, dirt, and scale must be removed before welding. Any of these materials will discharge gas which will cause porosity in the weld deposit. Water and rust will cause hydrogen embrittlement. Hydrogen embrittlement causes cracks in the weld deposit.

Required Parts for 777D Off-Highway Truck

777D Full (Two Object Detection Sensors / Two Cameras)

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Table 2
Required Parts for the 777D Two Object Detection Sensors / Two Cameras
Object Detection System
Quantity	Part Number	Description
1	462-5010	Monitor Kit
1	462-2940	Display Mounting Kit
1	462-2924	Object Detector Gp
1	516-5944	Object Detection Kit

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Table 3
Required Parts for 462-5010 Monitor Kit
Quantity	Part Number	Description
1	459-2220	Electronic Control Gp
1	493-7410	Monitor Software Gp

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Table 4
Required Parts for 462-2940 Display Mounting Kit
Quantity	Part Number	Description
2	7K-1181	Cable Strap
1	360-0191	Bracket As
1	398-1744	Bracket As
4	114-6658	Washer
2	132-5789	Clip
2	6V-4248	Bolt
4	6V-5683	Bolt
2	8T-4121	Hard Washer

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Table 5
Required Parts for 462-2924 Object Detector Gp
Quantity	Part Number	Description
1	368-2992	Camera Mounting Gp
1	368-2994	Camera Mounting Gp
1	382-1562	Object Detection Wiring Gp
1	433-0581	Object Detector Gp
1	476-8708	Camera Wiring Gp

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Table 6
Required Parts for 368-2992 Camera Mounting Gp
Quantity	Part Number	Description
2	8T-4121	Hard Washer
2	8T-4136	Bolt
1	271-6768	Plate
1	360-3917	Bracket
1	361-4970	Bracket As

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Table 7
Required Parts for 368-2994 Camera Mounting Gp
Quantity	Part Number	Description
6	8T-4121	Hard Washer
3	8T-4133	Nut
3	8T-5005	Bolt
1	067-2551	Clip
3	198-4777	Hard Washer
1	305-3748	Plate As

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Table 8
Required Parts for 382-1562 Object Detection Wiring Gp
Quantity	Part Number	Description
1	3E-5239	Relay As
1	361-5211	Cab Harness As
1	134-5245	Bolt
6	3S-2093	Cable Strap
2	4P-8134	Clip
1	5S-7349	Bolt
1	6T-3644	Circuit Breaker As
25	7K-1181	Cable Strap
2	7U-4892	Screw
1	8T-4205	Hard Washer
2	9X-2043	Screw
4	9X-2044	Screw
15	7X-7877	Edge Strip

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Table 9
Required Parts for 433-0581 Object Detector Gp
Quantity	Part Number	Description
1	345-7489	Monitor Harness As
1	422-7022	Monitor Software Gp

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Table 10
Required Parts for 476-8708 Camera Wiring Gp
Quantity	Part Number	Description
4	261-3223	Communication Cable As
2	274-4477	Cable As
2	283-0658	Cable As
1	315-5391	Nut
1	336-6684	Camera Gp
1	340-7161	Power Converter
1	348-9226	Grommet Assembly
1	448-6963	Cable As
2	8T-4142	Bolt

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Table 11
Contents of the 516-5944 Object Detection Kit
Quantity	Part Number	Description
1	362-8526	Object Detection Wiring Gp
1	513-7090	Sensor and Mounting Gp
1	513-7092	Object Detection Box and Mounting Gp
1	433-0584	Object Detector Gp

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Table 12
Required Parts for 362-8526 Object Detection Wiring Gp
Quantity	Part Number	Description
45	7K-1181	Cable Strap
1	130-5300	Clip
1	361-0851	Rear Harness As
1	361-1262	Front Harness As
1	363-8847	Chassis Harness As
3	132-5789	Clip
9	4P-7581	Clip
6	5M-3062	Bolt
6	8T-4896	Hard Washer

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Table 13
Contents of the 513-7090 Sensor and Mounting Gp
Quantity	Part Number	Description
4	5P-1076	Hard Washers
4	5P-4115	Hard Washers
4	7X-0818	Bolts
2	7X-7729	Washers
4	8T-4138	Bolts
4	8T-4139	Bolts
2	8T-4195	Bolts
8	8T-9655	Isolation Mounts
4	8T-9658	Spacers
4	9N-0869	Hard Washers
1	430-8391	Object Detection Box Gp
1	359-7444	Bracket As
1	360-3915	Bracket As
1	364-5871	Bracket As
2	364-5878	Blocks

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Table 14
Contents of the 513-7092 Object Detection Box and Mounting Gp
Quantity	Part Number	Description
4	5P-4115	Hard Washer
4	7X-0818	Bolt
4	7X-3185	Bolt
2	7X-7729	Washer
4	8T-4138	Bolt
2	8T-4195	Bolt
8	8T-9655	Isolation Mount
4	8T-9658	Spacer
4	9N-0869	Hard Washer
1	430-8391	Object Detection Box Gp
1	359-7444	Bracket As
1	360-3915	Bracket As

Prepare the Machine for 777D Off-Highway Truck

Move the machine to a hard level surface.
Avoid sudden steering inputs when you are parking the machine.
Apply the service brakes to stop the machine.
Set the parking brake.
Raise the truck body and install the body retaining pin for the truck body.
Turn the key start switch and the disconnect switch to the OFF position.
Turn the battery disconnect switch to the OFF position.
Disconnect the battery. Refer to Operation and Maintenance Manual, "Battery or Battery Cable - Inspect/Replace" for additional information disconnecting the battery.
Release the pressure from the system. Refer to Operations and Maintenance Manual, "System Pressure Release".

Assemble the Object Detection Box and Mounting Gp 777D Off-Highway Truck

Follow the procedures for installation:

Welding the Bosses on Rear Support Frame

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Illustration 1	g03410492
(1) 9D-6168 Boss

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Illustration 2	g03410494
(A) 237.5 mm (9.35 inch) (B) 93.6 mm (3.69 inch) (C) 60.5 mm (2.38 inch)

Mark the locations on the rear support frame for installing the four 9D-6168 Bosses (1), use the dimensions provided in Illustration 2
Prepare the 9D-6168 Bosses (1) mountings surface by removing paint from the marked locations and weld the bosses.
Clean and inspect the welds.
Paint the welds and bosses to prevent corrosion.

Assemble the 434-5190 Object Detection Box and Mounting Gp (Rear)

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Illustration 3	g03410518
(2) 434-5192 Plate As (3) 434-5194 Plate As (4) 8T-2561 Hard Washer (5) 5S-7379 Bolt

Install the 434-5192 Plate As (2) and 434-5194 Plate As (3) to the 9D-6168 Bosses (1). Use the 8T-2561 Hard Washers (4) and 5S-7379 Bolts (5).
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Illustration 4 g03410598

(2) 434-5192 Plate As
(3) 434-5194 Plate As
(6) 434-5196 Bracket
(7) 5P-1075 Hard Washer
(8) 5M-3062 Bolt
Mount the 434-5196 Bracket (6) to the 434-5192 Plate As (2) and 434-5194 Plate As (3). Use the 5P-1075 Hard Washers (7) and 5M-3062 Bolts (8).

Mount the 428-7663 Object Detection Sensor Gp to the 434-5197 Bracket As

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Illustration 5	g03410622
(9) 428-7663 Object Detection Sensor Gp (10) 434-5197 Bracket As (11) 6V-8137 Screw (12) 099-6141 Washer (13) 4B-2047 Nut

Install 428-7663 Object Detection Sensor Gp (9) on the 434-5197 Bracket As (10). Use the 6V-8137 Screws (11), 099-6141 Washer (12), and 4B-2047 Nuts (13). Tighten the 6V-8137 Screws (11) to a torque of 2.5 N·m (22.13 lb in) maximum.

Mount the Assembled Object Detection Sensor Gp to the 434-5196 Bracket

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Illustration 6	g03410641
(6) 434-5196 Bracket (14) 4M-5281 Bolt (15) 5P-4115 Hard Washer

Mount the assembled Object Detection Sensor Gp to the 434-5196 Bracket (6). Use the 4M-5281 Bolts (14) and 5P-4115 Hard Washers (15).
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Illustration 7 g03420016

(A) 17 ± 3 degrees
Position the Object Detection Sensor Gp. Refer the orientation shown in Illustration 7.

Assemble the 434-5200 Object Detection Box and Mounting Gp (Front)

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Illustration 8	g03411003
(16) Wheel Chokers

Remove the wheel chokers (16) if equipped on the machine.
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Illustration 9 g03411796

(17) 434-5203 Plate
(18) Block
(19) 8T-7971 Hard Washer
(20) 8T-8917 Bolt
Install the 434-5203 Plate (17) on the block (18) of the bumper. Use the 8T-7971 Hard Washers (19) and 8T-8917 Bolts (20).
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Illustration 10 g03411008

(17) 434-5203 Plate
(21) 434-5204 Bracket
(22) 8T-8917 Bolt
(23) 5P-1076 Hard Washer
(24) 6V-8188 Nut
Mount the 434-5204 Bracket (21) to the 434-5203 Plate (17). Use the 8T-8917 Bolts (22), 5P-1076 Hard Washers (23), and 6V-8188 Nuts (24).

Mount the 428-7663 Object Detection Sensor Gp to the 434-5197 Bracket As

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Illustration 11	g03411039
(25) 428-7663 Object Detection Sensor Gp (26) 434-5197 Bracket As (27) 6V-8137 Screw (28) 099-6141 Washer (29) 4B-2047 Nut

Install 428-7663 Object Detection Sensor Gp (25) on the 434-5197 Bracket As (26). Use the 6V-8137 Screws (27), 099-6141 Washers (28), and 4B-2047 Nut (29). Tighten the 6V-8137 Screws (28) to a torque of 2.5 N·m (22.13 lb in) maximum.

Mount the Assembled Object Detection Sensor Gp to the 434-5204 Bracket

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Illustration 12	g03411040
(21) 434-5204 Bracket (30) 4M-5281 Bolt (31) 5P-4115 Hard Washer

Mount the assembled Object Detection Sensor Gp to the 434-5204 Bracket (21). Use the 4M-5281 Bolts (30) and 5P-4115 Hard Washers (31).

Component Assembly

Assemble the Camera

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Illustration 13	g02174089
(1) Camera shell (2) Bolts (3) Camera (4) Bolts (5) Nuts (6) Nuts

Assemble the two cameras (if applicable) with the parts that are supplied with the cameras.
Refer to Illustration 13.
Note: Do not tighten the nuts (6). The nuts will be used in the following procedure to attach the camera to the brackets for the camera.

Assemble the 434-7413 Camera and Mounting Gp (Front) for 777D Off-Highway Truck

Follow the procedures for installation:

Welding the Plate on the Front Cowl

Note: Use the Cowling Gp with holes to mount the front camera group. If the holes are not available, weld the plate as per given procedure.

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Illustration 14	g03411057
(7) 255-8274 Plate (8) 116-7701 Plate (Front Cowl) (A) 5 mm (0.20 inch) (B) 400 mm (15.75 inch)

Mark the locations on the front cowl for welding the 255-8274 Plate (7), use the dimensions provided in Illustration 14
Prepare the 255-8274 Plate (7) mountings surface by removing paint from the marked locations.
Weld 255-8274 Plate (7) on to the 116-7701 Plate (8). Refer to the dimensions in Illustration 14. Weld the plate using a 3 mm (0.12 inch) fillet weld. To mount the front 434-7413 Camera and Mounting Gp.
Clean and inspect the welds.
Paint the welds and bosses to prevent corrosion.

Drill the Hole for the Front Camera Harness

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Illustration 15	g03411080
(9) Dimensions of the Hole (A) 107 mm (4.21 inch) (B) 109 mm (4.29 inch)

Lay out the dimensions for the hole (9) diameter of 25 mm (0.98 inch) on the right side front cowl. Refer to the dimensions that are provided in Illustration 15.
Drill a 25 mm (0.98 inch) in the front cowl.

Assemble the Front Camera and Mounting Gp

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Illustration 16	g03411778
(7) 255-8274 Plate (10) 312-4475 Bracket (11) 8T-4121 Hard Washer (12) 8T-4137 Bolts

Mount the 312-4475 Bracket (10) to the 255-8274 Plate (7). Use the 8T-4121 Hard Washers (11), and 8T-4137 Bolts (12).

Mount the 305-3748 Plate As to the 312-4475 Bracket

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Illustration 17	g03411823
(10) 312-4475 Bracket (13) 305-3748 Plate As (14) 8T-5005 Bolt (15) 8T-4121 Hard Washer (16) 8T-4133 Nut

Mount the 305-3748 Plate As (13) to the 312-4475 Bracket (10). Use the 8T-5005 Bolts (14), 8T-4121 Hard Washers (15), and 8T-4133 Nuts (16).

Mount the Front 336-6684 Camera Gp to the 305-3748 Plate As

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Illustration 18	g03411826
(13) 305-3748 Plate As (17) 336-6684 Camera Gp (18) Nut

Install the 336-6684 Camera Gp (17) to the 305-3748 Plate As (13). Use Nuts (18) to secure the camera.

Assemble the 434-2111 Camera and Mounting Gp (Rear)

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Illustration 19	g03411832
(19) Bolt (20) Washer (21) 4P-7581 Clip (22) 7K-1181 Cable Strap

Remove the existing Bolt (19) and Washer (20).
Install the 4P-7581 Clip (21). Use the same Bolt (19) and Washer (20). Strap the camera cable with 7K-1181 Cable Strap (22) to the 4P-7581 Clip (21).
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Illustration 20 g03411833

(21) 4P-7581 Clip
(22) 7K-1181 Cable Strap
(23) 271-6768 Plate
(24) Rear Tail Lamp Bracket
(25) 5S-7379 Bolts
(26) 5P-1075 Hard Washers
Mount the 271-6768 Plate (23) on the Rear Tail Lamp Bracket (24). Install the 4P-7581 Clip (21). Use the 5S-7379 Bolts (25) and 5P-1075 Hard Washers (26).
Strap the camera cable with 7K-1181 Cable Strap (22) to the 4P-7581 Clip (21).
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Illustration 21 g03411834

(23) 271-6768 Plate
(27) 336-6684 Camera Gp
(28) Nut
Mount the 336-6684 Camera Gp (27) to the 271-6768 Plate (23). Use Nuts (28) to secure the camera.

Assemble the Operator Monitor Gp for 777D Off-Highway Truck

Rework Procedure for 107-1362 Cab Liner As

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Illustration 22	g03418501
(1) 107-1362 Cab Liner As (2) Slot (A) 525 ± 5 mm (20.7 ± 0.2 inch) (B) 30 ± 3 mm (1.2 ± 0.12 inch) (C) 55 ± 3 mm (2.2 ± 0.12 inch) (D) 40 ± 3 mm (1.6 ± 0.12 inch)

Make the slot (2) on the edge of the 107-1362 Cab Liner As (1). Refer to the dimensions that are provided in Illustration 22.

Note: Route the 433-9699 Control Harness As and 381-0776 Sensor Harness As through slot (2).

Assemble the Cab Visor and Display Group

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Illustration 23	g03412422
(3) Screw (4) 221-2390 Cab Visor Gp

Remove the fours screws (3) and existing 221-2390 Cab Visor Gp (4).
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Illustration 24 g03412424

(5) 433-4607 Bracket As
(6) 8T-4138 Bolt
(7) 9X-8256 Washer
(8) 8T-4171 Bolt
(9) 5P-4115 Hard Washer
Mount the 433-4607 Bracket As (5). Use four 8T-4138 Bolts (6) and four 9X-8256 Washers (7).
Install two 8T-4171 Bolts (8) and two 5P-4115 Hard Washers (9). Refer to Illustration 24.
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Illustration 25 g03412431

(5) 433-4607 Bracket As
(10) 243-3544 Visor As
(11) 5C-9553 Bolts
(12) 5P-4115 Hard Washers
Mount the new 243-3544 Visor As (10) to the 433-4607 Bracket As (5). Use four 5C-9553 Bolts (11) and four 5P-4115 Hard Washers (12). Tighten the 5C-9553 Bolts (11) to a torque of 12 ± 3 N·m (106.21 ± 26.55 lb in).
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Illustration 26 g03412444

(13) 459-2220 Electronic Control Gp
(14) 433-4609 Bracket As
(15) 9X-2042 Screws
Mount the 459-2220 Electronic Control Gp (13) to the 433-4609 Bracket As (14). Use four 9X-2042 Screws (15). Tighten the 9X-2042 Screws (15) to a torque of 12 ± 3 N·m (106.21 ± 26.55 lb in).
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Illustration 27 g03412448

(5) 433-4607 Bracket As
(14) 433-4609 Bracket As
(16) 6V-4248 Bolts
(17) 7X-7729 Washers
Mount the 433-4609 Bracket As (14) to the 433-4607 Bracket As (5). Use two 6V-4248 Bolts (16) and two 7X-7729 Washers (17). Tighten the 6V-4248 Bolts (16) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).

Harness Installation Procedure for 777D Off-Highway Truck

Drill the holes for the Harness

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Illustration 28	g03419421
(1) 80 mm (3.15 inch) (2) 205 mm (8.07 inch) (3) Cab and Chassis Harness Interface Plate (C) 140 mm (5.51 inch) (D) 50 mm (1.97 inch) (E) 52 ± 0.5 mm (2.05 ± 0.02 inch) (F) 43 ± 0.5 mm (1.70 ± 0.02 inch)

Drill the holes (1) and (2) on the Cab and Chassis Interface Plate (3) located at the right rear corner of the cab. Refer to the dimensions that are provided in Illustration 28.

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Illustration 29	g03419578
(4) 163-0842 Plate (5) Hole Diameter 34 mm (1.34 inch) (6) Hole Diameter 4 mm (0.16 inch) (A) 103.4 mm (4.071 inch) (B) 79 mm (3.11 inch) (C) 14.3 mm (0.56 inch) (D) 14.3 mm (0.56 inch)

Drill the holes (5) and (6) on the 163-0842 Plate (4). Refer to the dimensions that are provided in Illustration 29.

Cab Harness Installation Procedure

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Illustration 30	g03418536
(7) 433-9699 Control Harness As (8) 381-0776 Sensor Harness As (9) 459-2220 Electronic Control Gp

Connect the two 12-pin connectors and one 6-pin connector of the 433-9699 Control Harness As (7) to the corresponding connectors on the back of the 459-2220 Electronic Control Gp (9). Connect the connector (12-pin) of the 381-0776 Sensor Harness As (8) to the corresponding connector on the back of the 459-2220 Electronic Control Gp (9).
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Illustration 31 g03418545

(7) 433-9699 Control Harness As
(8) 381-0776 Sensor Harness As
(10) 107-1362 Cab Liner As
(11) Slot
Route the 433-9699 Control Harness As (7) and 381-0776 Sensor Harness As (8) through the slot (11) on the 107-1362 Cab Liner As (10). Secure the 433-9699 Control Harness As (7) and 381-0776 Sensor Harness As (8) to the existing harness with 7K-1181 Cable Straps.
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Illustration 32 g03418544

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Illustration 33 g03418549

(7) 433-9699 Control Harness As
(8) 381-0776 Sensor Harness As
(12) 268-8643 Cable As
(13) 7K-1181 Cable Strap
Connect the two video 268-8643 Cable As (12) to the 381-0776 Sensor Harness As (8). Continue the routing along with 433-9699 Control Harness As (7). Secure the 433-9699 Control Harness As (7) and the two video 268-8643 Cable As (12) to the existing harness with 7K-1181 Cable Straps (13).
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Illustration 34 g03418560

(7) 433-9699 Control Harness As
(12) 268-8643 Cable As
(14) 5T-9327 Grommet
(15) Hole
(16) Main Cab Harness
Mount the 5T-9327 Grommet (14) to the hole (15). Route the 433-9699 Control Harness As (7) and the two video 268-8643 Cable As (12) through the 5T-9327 Grommet (14). Secure the 433-9699 Control Harness As (7) and the two video 268-8643 Cable As (12) to the existing harness with 7K-1181 Cable Straps.
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Illustration 35 g03419423

(7) 433-9699 Control Harness As
(12) 268-8643 Cable As
Continue routing the 433-9699 Control Harness As (7) and the two video 268-8643 Cable As (12). Refer to Illustration 35.
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Illustration 36 g03419424

(7) 433-9699 Control Harness As
(12) 268-8643 Cable As
Locate the 19-pin bulkhead connector of the 433-9699 Control Harness As (7). Insert the connector through the hole that was drilled in the late at the right rear corner of the cab. Refer to Illustration 36. Secure the connector with the nut and washers that are provided with the connector.
Connect the two video 268-8643 Cable As (12) from the display to the two video cables as from the camera. Refer to Illustration 36.

Cab Harness Connections

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Illustration 37	g03419579
(7) 433-9699 Control Harness As (17) 433-9705 Control Harness As (Jumper)

Make the electrical connections of the 433-9699 Control Harness As (7) and 433-9705 Control Harness As (Jumper) (17) that are listed below:
1. Connect the connector (2-pin) "CA-C4" (18) from the 433-9705 Control Harness As (Jumper) to the connector (2-pin) "Unswitched Power CM-C8" (19) of the 433-9699 Control Harness As (7).
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  Illustration 38 g03419581
  
  (20) 163-0842 Plate
2. Locate the service harness connector "CM-C5" (21) of the 433-9699 Control Harness As. Insert the connector through the hole that was drilled in the 163-0842 Plate (20).
  Note: If the product link (6-pin connector) "PA-C3" of product link harness is connected in the connector (6-pin connector) "A-C48" of main cab harness. Disconnect the product link (6-pin) "PA-C3" from the connector (6-pin) "A-C48". Refer to Illustration 29 for 163-0842 Plate (20) rework details.
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  Illustration 39 g03419583
3. Connect the connector (4-pin) "CA-C1" (22) from the 433-9705 Control Harness As (Jumper) to the connector (4-pin) CDL "CM-C7" (23) of the 433-9699 Control Harness As.
4. Connect connector (6-pin) "CA-C3" (24) from the 433-9705 Control Harness As (Jumper) to the connector (6-pin) "A-C48" (25).
5. Connect "PA-C3" of harness to "CA-C2" (26) of jumper harness
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  Illustration 40 g03419536
  
  (30) 391-2646 Wiring Harness (Fuse)
6. Connect the "CM-T1" (27) and "CM-T2" (28) use with existing hardware. Connect the connector (2-pin) "CM-C9" (29) from the 433-9699 Control Harness As to the 391-2646 Wiring Harness (Fuse) (30).
7. Secure the harnesses along existing harness with the 7K-1181 Cable Straps.
  Note: If the product link (6-pin connector) attachment is not equipped, remove "A-C49" from "A-C48" (6-pin connector) of main cab harness. Connect "CA-C3" of control harness to "A-C18" connector.

Installing the Chassis Harness As

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Illustration 41	g03411848
(31) 363-8847 Chassis Harness As (32) 434-8854 Rear Harness As

Connects the 363-8847 Chassis Harness As (31) to the Cab Harness.
Connect the short section of 363-8847 Chassis Harness As (31) to the 434-8854 Rear Harness As (32) as shown in Illustration 41.
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Illustration 42 g03411850

(31) 363-8847 Chassis Harness As
Route the 363-8847 Chassis Harness As (31) from the right side of the cab towards the front of the machine as shown in Illustration 42.

Installing Front Object Detect Sensor Harness As and Front Camera Cable As

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Illustration 43	g03412356
(31) 363-8847 Chassis Harness As (33) 274-4477 Cable As

Connect the Front Camera 274-4477 Cable As (33) to the cable as from display harness. Route the 274-4477 Cable As (33) along the 363-8847 Chassis Harness As (31). Use existing hardware and install three 4P-7581 Clip . Secure the 363-8847 Chassis Harness As (31) 274-4477 Cable As (33) to the existing harness as and the 4P-7581 Clip with 3S-2093 Cable Straps. Refer to Illustration 43.
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Illustration 44 g03411939

(31) 363-8847 Chassis Harness As
(34) 434-8855 Front Harness As
(35) 130-5300 Clip
Install the following clips:
- Three 4P-7581 Clips (3)
- One 130-5300 Clip (5)
- One 132-5789 Clip (6)
Install one 130-5300 Clip (35). Use the existing hardware to secure the connector of 434-8855 Front Harness As (34).
Connect the 434-8855 Front Harness As (34) to the 363-8847 Chassis Harness As (31).
From the last clip route the 434-8855 Front Harness As (34) on the radiator.
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Illustration 45 g03411983

(34) 434-8855 Front Harness As
(36) 4P-7581 Clip
(37) 132-5789 Clip
(38) 3S-2093 Cable Strap
Install three 4P-7581 Clips (36) and one 132-5789 Clip (37). Secure the 434-8855 Front Harness As (34) to the 4P-7581 Clips (36) with 3S-2093 Cable Straps (38). Use the existing hardware available on the locations as shown in the Illustration 45.
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Illustration 46 g03444816

(34) 434-8855 Front Harness As
(38) 3S-2093 Cable Straps

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Illustration 47 g03412348

(34) 434-8855 Front Harness As
(38) 3S-2093 Cable Straps
(39) Grill
Continue routing the 434-8855 Front Harness As (34) along the bumper.
Remove the Grill (39) for pass the 434-8855 Front Harness As (34) to reach the front Object Detection Box and Mounting Gp. use the 3S-2093 Cable Straps (38) and install the grill (39). Refer to Illustration 47.
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Illustration 48 g03412360

(13) 7K-1181 Cable Straps
(33) 274-4477 Cable As
Routing the 274-4477 Cable As (33) along the 363-8847 Chassis Harness As and 170-1011 Front Lighting Harness As. Use the 7K-1181 Cable Straps (13) to secure the 274-4477 Cable As (33) with existing clips. Locations as shown in Illustration 48.
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Illustration 49 g03412363

(13) 7K-1181 Cable Strap
(33) 274-4477 Cable As
(36) 4P-7581 Clips
(40) 5P-8440 Grommet
Install the 5P-8440 Grommet (40) to the hole.
Install two 4P-7581 Clips (36). Secure the 274-4477 Cable As (33) to the 4P-7581 Clips (36) with 7K-1181 Cable Straps (13). Use the existing hardware available on the locations as shown in the Illustration 49.
Connect the 274-4477 Cable As (33) to the Front Camera Cable As.

Installing Rear Object Detect Sensor Harness As and Rear Camera Cable As

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Illustration 50	g03412364
(13) 7K-1181 Cable Straps (31) 363-8847 Chassis Harness As (32) 434-8854 Rear Harness As (41) 283-0658 Cable As

Connect 434-8854 Rear Harness As (32) to the 363-8847 Chassis Harness As (31).
Connect the Rear Camera 283-0658 Cable As (41) to the cable as from display harness. Route the 283-0658 Cable As (41) along the 434-8854 Rear Harness As (32) and use the 7K-1181 Cable Straps (13) to secure the 434-8854 Rear Harness As (32) and 283-0658 Cable As (41) locations as shown in Illustration 50.
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Illustration 51 g03412351

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Illustration 52 g03412352

(13) 7K-1181 Cable Straps
(32) 434-8854 Rear Harness As
(41) 283-0658 Cable As

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Illustration 53 g03444776

(13) 7K-1181 Cable Straps
(32) 434-8854 Rear Harness As
(41) 283-0658 Cable As
Continue to route the 434-8854 Rear Harness As (32) and 283-0658 Cable As (41) on the left side of the frame along with the existing harness routing. Use the 7K-1181 Cable Straps (13) for every 250 mm (9.8 inch) to secure the 434-8854 Rear Harness As (32) locations as shown in Illustrations 53.
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Illustration 54 g03412353

(32) 434-8854 Rear Harness As
(35) 130-5300 Clip
(36) 4P-7581 Clip
Remove the existing hardware from lighting group to install two 4P-7581 Clip (36).
Secure the 434-8854 Rear Harness As (32) to the 4P-7581 Clips (36) with 3S-2093 Cable Straps. Use the existing hardware available on the locations as shown in the Illustration 54.
Install one 130-5300 Clip (35) on the rear Object Detection Box and Mounting Gp. Secure the 434-8854 Rear Harness As (32) to the 132-5300 Clip (35). Use the existing hardware available on the locations as shown in the Illustration 54.
Connect the rear harness connector to connector from rear object detection sensor.
Connect the rear cable as to the rear camera cable as.

Towing the Machine (Rear)

Prior to rear towing the machine remove the rear object detection sensor assembly. See the following procedures to remove the rear object detection sensor.

Use the following procedures to remove and install the rear object detection sensor from the machine.

Object Detection Sensor - Remove and Install

Removal Procedure

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Illustration 55	g03497638

Disconnect harness (1).
Remove bolts (2) with washers.
Remove object detection sensor assembly (3) from the machine.

Installation Procedure

Install object detection sensor assembly (3) in the reverse order of removal.

Required Parts for 773E Off-Highway Truck

773E Full (Two Object Detection Sensors / Two Cameras)

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Table 15
Required Parts for the 773E Two Object Detection Sensors / Two Cameras
Object Detection System
Quantity	Part Number	Description
1	462-5010	Monitor Kit
1	462-2940	Display Mounting Kit
1	462-2922	Object Detector Gp
1	516-5941	Object Detection Kit

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Table 16
Required Parts for 462-5010 Monitor Kit
Quantity	Part Number	Description
1	459-2220	Electronic Control Gp
1	493-7410	Monitor Software Gp

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Table 17
Required Parts for 462-2940 Display Mounting Kit
Quantity	Part Number	Description
2	7K-1181	Cable Strap
1	360-0191	Bracket As
1	398-1744	Bracket As
4	114-6658	Washer
2	132-5789	Clip
2	6V-4248	Bolt
4	6V-5683	Bolt
2	8T-4121	Hard Washer

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Table 18
Required Parts for 462-2922 Object Detector Gp
Quantity	Part Number	Description
1	368-2991	Camera Mounting Gp
1	368-2993	Camera Mounting Gp
1	382-0996	Object Detection Wiring Gp
1	433-0581	Object Detector Gp
1	476-8708	Camera Wiring Gp

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Table 19
Required Parts for 368-2991 Camera Mounting Gp
Quantity	Part Number	Description
4	5P-1076	Hard Washer
4	7X-3185	Bolt
4	9B-7237	Bolt
4	199-7854	Spacer
1	361-8070	Bracket As

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Table 20
Required Parts for 368-2993 Camera Mounting Gp
Quantity	Part Number	Description
3	4L-6459	Bolt
6	5P-1075	Hard Washer
3	6V-8801	Nut
6	7X-7729	Washer
3	8T-4133	Nut
3	8T-4195	Bolt
1	305-3748	Plate As
1	312-4475	Bracket
1	348-8789	Block

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Table 21
Required Parts for 382-0996 Object Detection Wiring Gp
Quantity	Part Number	Description
1	3E-5239	Relay As
1	359-1322	Cab Harness As
1	368-4767	Wiring Harness
2	4B-4863	Washer
1	5S-7349	Bolt
1	6T-3644	Circuit Breaker As
28	7K-1181	Cable Strap
2	7U-4892	Screw
1	8T-4205	Hard Washer
1	9X-7462	Grommet

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Table 22
Required Parts for 476-8708 Camera Wiring Gp
Quantity	Part Number	Description
4	261-3223	Communication Cable As
2	274-4477	Cable As
2	283-0658	Cable As
1	315-5391	Nut
2	336-6684	Camera Gp
1	340-7161	Power Converter
1	348-9226	Grommet Assembly
1	448-6963	Cable As
2	8T-4142	Bolt

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Table 23
Required Parts for 516-5941 Object Detection Kit
Quantity	Part Number	Description
1	359-1328	Object Detection Wiring Gp
1	513-7088	Object Detection Box and Mounting Gp
1	513-7092	Object Detection Box and Mounting Gp
1	433-0584	Object Detector Gp

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Table 24
Required Parts for 359-1328 Object Detection Wiring Gp
Quantity	Part Number	Description
41	7K-1181	Cable Strap
1	359-1326	Chassis Harness As
1	361-0851	Rear Harness As
1	361-1262	Front Harness As
2	132-5789	Clip
1	303-4649	Clip
5	4P-7581	Clip
2	4P-7582	Clip
1	8T-4133	Nut
1	8T-4137	Bolt
1	8T-4896	Hard Washer

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Table 25
Required Parts for 513-7088 Object Detection Box and Mounting Gp
Quantity	Part Number	Description
4	5P-1076	Hard Washer
4	5P-4115	Hard Washer
4	5P-4116	Hard Washer
4	7X-0325	Bolt
4	7X-0818	Bolt
2	7X-7729	Washer
4	8T-4138	Bolt
4	8T-4139	Bolt
2	8T-4195	Bolt
4	8T-4835	Bolt
4	8T-4956	Bolt
8	8T-9655	Isolation Mount
4	8T-9658	Spacer
1	8X-0531	Plate
4	9N-0869	Hard Washer
1	430-8391	Object Detection Box Gp
1	359-7444	Bracket As
1	360-3915	Bracket As
1	361-6087	Bracket As
1	361-6088	Bracket As

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Table 26
Contents of the 513-7092 Object Detection Box and Mounting Gp
Quantity	Part Number	Description
4	5P-4115	Hard Washer
4	7X-0818	Bolt
4	7X-3185	Bolt
2	7X-7729	Washer
4	8T-4138	Bolt
2	8T-4195	Bolt
8	8T-9655	Isolation Mount
4	8T-9658	Spacer
4	9N-0869	Hard Washer
1	430-8391	Object Detection Box Gp
1	359-7444	Bracket As
1	360-3915	Bracket As

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Table 27
Required Parts for 433-0584 Object Detector Gp
Quantity	Part Number	Description
1	422-2860	Monitor Software Gp

Assemble the Object Detection Sensor and Mounting Gp for 773E Off-Highway Truck

The following procedures for installation.

Welding the Plate on Front Bumper

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Illustration 56	g03569956
(A) Aligned with Block (2) ( B) 30 mm (1.2 inch) (1) 8X-0531 Plate (2) Block

Position the 8X-0531 Plate (1) as per the dimension provided in the Illustration 56. Weld the 8X-0531 Plate (1) using 6 mm (0.24 inch) fillet weld.
Prepare the 8X-0531 Plate (1) mounting surface by removing paint from the marked locations.
Clean and inspect the welds.
paint the welds and plate to prevent corrosion.

Assemble the 435-9531 Object Detection Sensor Mounting Gp (Rear)

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Illustration 57	g03569957
(3) 5S-7379 Bolts

Remove bolts 5S-7379 Bolts (3) from the lamp group.
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Illustration 58 g03569976

(4) 435-9530 Plate As
(5) 5P-1075 Hard Washers
(6) 4L-6454 Bolts
Mount 435-9530 Plate As (4) on the bosses. Use existing 5P-1075 Hard Washers (5) and 4L-6454 Bolts (6).

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Illustration 59	g03569996
(3) 5S-7379 Bolts (5) 5P-1075 Hard Washers (7) 434-5196 Bracket

Mount 434-5196 Bracket (7). Use 5P-1075 Hard Washers (5) and 5S-7379 Bolts (3).
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Illustration 60 g03569997

(8) 130-5300 Clip
(9) 8T-4224 Hard Washer
(10) 8T-9043 Bolt
Install 130-5300 Clip (8). Install 8T-4224 Hard Washer (9) and 8T-9043 Bolt (10) to connect object detect sensor connector to harness connector.

Mount the 428-7663 Object Detection Sensor Gp to the 434-5197 Bracket As

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Illustration 61	g03569998
(11) 428-7663 Object Detection Sensor Gp (12) 434-5197 Bracket As (13) 6V-8137 Screws (14) 099-6141 Washers (15) 4B-2047 Nuts

Install 428-7663 Object Detection Sensor Gp (11) on the 434-5197 Bracket As (12). Use the 6V-8137 Screws (13), 099-6141 Washers (14), and 4B-2047 Nuts (15). Tighten the 6V-8137 Screws (13) to a torque of 2.5 N·m (22.13 lb in).

Mount the assembled Object Detection Sensor Gp on to the 434-5196 Bracket

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Illustration 62	g03570022
(7) 434-5196 Bracket (16) Object Detection Sensor Gp (17) 4M-5281 Bolts (18) 5P-4115 Hard Washers

Mount the assembled Object Detection Sensor Gp (16) on to the 434-5196 Bracket (7). Use 4M-5281 Bolts (17) and 5P-4115 Hard Washers (18).
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Illustration 63 g03420016

(A) 13 ± 3 degrees
Position the Object Detection Sensor Gp . Refer to the orientation as shown in Illustration 63.

Assemble the 434-5199 Object Detection Sensor Mounting Gp (Front)

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Illustration 64	g03570016
(19) 434-5203 Plate (20) 8X-0531 Plate

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Illustration 65	g03570017
(21) 8T-7971 Hard Washers (22) 8T-8917 Bolts

Install 434-5203 Plate (19) on the 8X-0531 Plate (20) of the front bumper. Use 8T-7971 Hard Washers (21) and 8T-8917 Bolts (22).
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Illustration 66 g03570018

(23) 434-5203 Plate
(24) 434-5204 Bracket
(25) 8T-8917 Bolts
(26) 5P-1076 Hard Washers
(27) 6V-8188 Nuts
Mount 434-5204 Bracket (24) on the 434-5203 Plate (23). Use 8T-8917 Bolts (25), 5P-1076 Hard Washers (26), and 6V-8188 Nuts (27).

Mount the 428-7663 Object Detection Sensor Gp to the 434-5197 Bracket As

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Illustration 67	g03570019
(11) 428-7663 Object Detection Sensor Gp (12) 434-5197 Bracket As (2) ( 13) 6V-8137 Screws (14) 099-6141 Washers (15) 4B-2047 Nuts

Install 428-7663 Object Detection Sensor Gp (11) on the 434-5197 Bracket As (12). Use the 6V-8137 Screws (13), 099-6141 Washers (14), and 4B-2047 Nuts (15). Tighten the 6V-8137 Screws (13) to a torque of 2.5 N·m (22.13 lb in).

Mount the assembled Object Detection Sensor Gp on to the 434-5196 Bracket

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Illustration 68	g03570020
(16) Object Detection Sensor Gp (17) 4M-5281 Bolts (18) 5P-4115 Hard Washers (24) 434-5196 Bracket

Mount the assembled Object Detection Sensor Gp (16) on to the 434-5196 Bracket (24). Use 4M-5281 Bolts (17) and 5P-4115 Hard Washers (18).
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Illustration 69 g03570021

(A) 90 ± 3 degrees
Position the Object Detection Sensor Gp . Refer to the orientation as shown in Illustration 69.

Assemble the Front & Rear Camera and Mounting Gp

Follow the procedures for installation:

Welding the Plate on the Front Cowl

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Illustration 70	g03570096
(A) 36 mm (1.4 inch) (B) 4.5 mm (0.18 inch) (1) 255-8274 Plate

Mark the locations on the front cowl and weld the 255-8274 Plate (1) using a 3 mm (0.11) fillet weld. User the dimensions provided in Illustration 70.

Assemble the 434-2112 Camera and Mounting Gp (Front)

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Illustration 71	g03570098
(1) 255-8274 Plate (2) 312-4475 Bracket (3) 8T-4137 Bolts (4) 8T-4121 Hard Washers

Mount 312-4475 Bracket (2) on 255-8274 Plate (1). Use 8T-4137 Bolts (3) and 8T-4121 Hard Washers (4)

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Illustration 72	g03570101
( 2) 312-4475 Bracket (5) 305-3748 Plate As (6) 8T-5005 Bolts (7) 8T-4121 Hard Washers (8) 8T-4133 Nuts

Mount 305-3748 Plate As (5) to the 312-4475 Bracket (2). Use 8T-5005 Bolts (6), 8T-4121 Hard Washers (7), and 8T-4133 Nuts (8).
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Illustration 73 g03570102

(9) 336-6684 Camera Gp
(10) Nut
Install 336-6684 Camera Gp (9) to the plate. Use Nuts (10) to secure the camera.
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Illustration 74 g03570116

(11) 4P-7581 Clip
(12) 7K-1181 Cable Strap
Install 4P-7581 Clip (11), use existing hardware and 7K-1181 Cable Strap (12) to secure the camera cable assembly.

Assemble 365-8464 Camera and Mounting Gp (Rear)

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Illustration 75	g03570136
(9) 336-6684 Camera Gp (11) 4P-7581 Clip (12) 7K-1181 Cable Straps (13) 271-6768 Plate (14) 5S-7379 Bolts (15) 5P-1075 Hard Washers

Install 271-6768 Plate (13) and 4P-7581 Clip (11) on the rear tail lamp bracket. Use 5S-7379 Bolts (14) and 5P-1075 Hard Washers (15). Install 4P-7581 Clip (11) on boss, use with existing hardware.
Mount 336-6684 Camera Gp (9). Route the camera cable assembly through 4P-7581 Clips (11) strap with 7K-1181 Cable Straps (12).

Harness Installation for 773E Off-Highway Truck

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Illustration 76	g03570138
(1) 434-8855 Front Harness As (2) Connects to Front Object detection Sensor Connector (3) Connects to Cab Interface Harness (4) 434-8854 Rear Harness As (5) Connects to Rear Object detection Sensor Connector (6) 363-8847 Chassis Harness As

Cab Interface Harness Installation

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Illustration 77	g03570141
(6) 363-8847 Chassis Harness As

Connect 363-8847 Chassis Harness As (6) to cab harness.
Route 363-8847 Chassis Harness As (6) from the right side of the cab towards front of the machine.

Installing Front Object Detect Sensor Harness Assembly and Front Camera Cable Assembly

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Illustration 78	g03571816
(6) 363-8847 Chassis Harness As (7) 283-0658 Cable As (8) 3S-2093 Cable Straps

Connect front camera 283-0658 Cable As (7) to the cable as from display harness. Route the 283-0658 Cable As (7) along with 363-8847 Chassis Harness As (6). Secure the 363-8847 Chassis Harness As (6) and 283-0658 Cable As (7) to the existing harness with 3S-2093 Cable Straps (8) for every 250 mm (9.8 inch). Refer to Illustration 78.
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Illustration 79 g03570158

(1) 434-8855 Front Harness As
(6) 363-8847 Chassis Harness As
(9) 7K-1181 Cable Strap
Connect the 363-8847 Chassis Harness As (6) to the 434-8855 Front Harness As (1).
Closed connectors tie with 7K-1181 Cable Strap (9) in available space.
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Illustration 80 g03571817

(1) 434-8855 Front Harness As
(7) 283-0658 Cable As
(8) 3S-2093 Cable Straps
Continue to route 283-0658 Cable As (7) along with 434-8855 Front Harness As (1). Secure the 283-0658 Cable As (7) and 434-8855 Front Harness As (1) with 3S-2093 Cable Straps (8) and use the existing ladder clips available on the locations as shown in the Illustration 80.
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Illustration 81 g03571836

(1) 434-8855 Front Harness As
(8) 3S-2093 Cable Straps
(9) 7K-1181 Cable Strap
Continue to route 434-8855 Front Harness As (1) above the front bumper. Use existing “T” slots and secure the harness assembly with 3S-2093 Cable Straps (8). If “T” slots are not available, use holes are available on the cowling.
Connect 434-8855 Front Harness As (1) to the front object detection sensor connector. Use 7K-1181 Cable Strap (9) to secure the harness assembly.
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Illustration 82 g03571838

(7) 283-0658 Cable As
(8) 3S-2093 Cable Straps
Routing the 283-0658 Cable As (7) along with front light harness back side of the bumper. Use 3S-2093 Cable Straps (8) to secure the cable assembly with existing ladder clips.
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Illustration 83 g03571839

(7) 283-0658 Cable As
(8) 3S-2093 Cable Straps
Continue to route 283-0658 Cable As (7). Use 3S-2093 Cable Straps (8) to secure the cable assembly with existing ladder clips. Connect 283-0658 Cable As (7) to front camera. Refer to Illustration 83.

Installing Rear Object Detection Sensor Harness assembly and rear Camera Cable Assembly

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Illustration 84	g03571840
(4) 434-8854 Rear Harness As (6) 363-8847 Chassis Harness As (7) 283-0658 Cable As

Connect the short section of 363-8847 Chassis Harness As (6) to the 434-8854 Rear Harness As (4) as shown in Illustration 84.
Connect rear camera 283-0658 Cable As (7) to the cable assembly from display harness.
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Illustration 85 g03571841

(4) 434-8854 Rear Harness As
(7) 283-0658 Cable As
(8) 3S-2093 Cable Strap
Route rear camera 283-0658 Cable As (7) and 434-8854 Rear Harness As (4) along with chassis harness. Secure the rear camera 283-0658 Cable As (7) and 434-8854 Rear Harness As (4) to the chassis harness with 3S-2093 Cable Straps (8) for every 250 mm (9.8 inch). Refer to Illustration 85.
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Illustration 86 g03571842

(4) 434-8854 Rear Harness As
(8) 3S-2093 Cable Straps
(10) 4P-7581 Clips
Remove the exiting hardware from lighting group to install two 4P-7581 Clips (10). Secure 434-8854 Rear Harness As (4) to the 4P-7581 Clips (10) with 3S-2093 Cable Straps (8). Use the existing hardware available on the locations as shown in the Illustration 86
Connect the rear harness connector to connector from rear object detection sensor.
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Illustration 87 g03571845

(7) 283-0658 Cable As
(8) 3S-2093 Cable Straps
Route 283-0658 Cable As (7). Secure 283-0658 Cable As (7) with 3S-2093 Cable Straps (8). Connect rear cable assembly to the rear camera cable assembly.

Adjustment Object Detection Sensors

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Be sure all personnel are clear of the equipment while the equipment is being lowered.

Failure to stay clear of the equipment while the equipment is being lowered may result in personal injury.

There are two angle adjustments for the object detection sensors. The adjustments are the Azimuth or horizontal adjustment and the Elevation or the vertical adjustment. The angles that are provided in Table 28 are the angles that were found to work best.

These angles are guidelines and may require an adjustment of a few degrees to bring the detection area of the system into an acceptable limit. This adjustment is necessary because of differences in machines that are not controlled by Caterpillar.

The type of tires that are used on a machine may affect the height of the machine. This procedure must be used with the "Calibrate the Object Detection Sensors" procedure that is contained in the manual.

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Table 28
Sensor Angles for 773E and 777D
	Front Sensor		Rear Sensor
Model	Azimuth (deg)	Elevation (deg)	Azimuth (deg)	Elevation (deg)
773E	0	0 down	0	13 down
777D	0	0 down	0	17 down

Azimuth Adjustment Procedure

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Illustration 88	g03432913
Azimuth adjustment for medium range object detection sensor brackets

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Table 29
Required Tools
13 mm Wrench	1
Protractor	1

Loosen the four azimuth adjustment bolts on the brackets for the object detection sensor.
Use a protractor to set the proper azimuth angle or adjust the angle to fine-tune the system. Refer to the angles listed in Table 28.
Carefully tighten the four azimuth adjustment bolts on the brackets for the object detection sensor.
Check the angle again to verify that the bracket is set to the proper angle.
Tighten the bolts.
Check the angle again to verify that the bracket is set to the proper angle.
Proceed to the "Elevation Adjustment Procedure".

Elevation Adjustment Procedure

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Illustration 89	g03420016
Elevation adjustment for medium range object detection sensor brackets

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Table 30
Required Tools
10 mm Wrench	1
Inclinometer or Digital Level	1

Loosen the four adjustment bolts on the bracket for the sensor.
Use an inclinometer or a digital level to set the proper elevation angle or adjust the angle to fine- tune the system. Refer to the angles that is listed in Table 28.
Carefully tighten the four azimuth adjustment bolts on the brackets for the sensors.
Check the angle again to verify that the bracket is set to the proper angle.
Tighten the bolts.
Check the angle again to verify that the bracket is set to the proper angle.

Camera Adjustment Procedure

Prior to operating the machine, ensure the proper orientation of the image on the monitor. Adjust the camera to provide the following view from the machine:

Optimum view of blind spots on machine

Consult your Cat dealer before any adjustments are made to the camera.

Prior to operating the machine, ensure that the features of the display are properly adjusted. Ensure that the brightness and the contrast are adjusted prior to operating the machine. Ensure that the brightness and the contrast are adjusted after changes in the conditions for ambient light.

Prior to operating the machine, ensure that the display is positioned to provide clear visibility of the display from the operator seat. Do not position the display in a way that will cause the following conditions:

Cover any safety messages or other important information.
Impede the entry to the cab or impede the exit from the cab.
Obstruct the visibility of the operator.
Obstruct the view of any indicators, gauges, or monitoring system.
Impair access to any operator controls or impair movement of any operator controls.

Prior to operating the machine, ensure that the camera lens and the display are clean.

Flash the Software onto the Display

The display is shipped without the application software installed. Use the following procedure to flash the application software into the display.

Procedure

Ensure that the key start switch and the disconnect switch are in the ON position.
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Illustration 90 g03507316
A display with no software, will display the honeycomb background after the startup.
Connect 9-pin Ethernet service port of the display with 305-5528 Wiring Harness. The Ethernet end of the harness will connect to your PC.
ET 2013 and above should be used to support Ethernet Flashing.
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Illustration 91 g03507196

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Illustration 92 g03507197

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Illustration 93 g03507198
Change connection type to the Ethernet and select the network interface that connects to the Ethernet port of the display.
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Illustration 94 g03507199
Connect to the display via Win flash by using Cat Electronic Technician.
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Illustration 95 g03507200
Select the appropriate flash file and press begin flash. Refer to Illustration 95.
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Illustration 96 g03507201
Some software updates will require an OS update, if so press the "OK" button to accept. Refer to Illustration 96.
Note: Do not interrupt the flash process at any point. Doing so can cause display failure.
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Illustration 97 g03507202
The flash will begin, this will take several minutes to complete. Refer to Illustration 97.
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Illustration 98 g03507203
Once the OS has updated the display will reboot, allow the flash to continue.
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Illustration 99 g03507204
After the OS has updated, the software will install. This may take several minutes.
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Illustration 100 g03507236
The display will reboot automatically after the software install and may appear active while ET still shows flashing. Allow the ET process to complete before disconnecting. Refer to Illustration 100.
Reset the Cat ET connection parameters to allow a CDL connection.
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Illustration 101 g03507237
Reboot the Object Detection System by cycling machine power.
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Illustration 102 g03507238
Connect to Cat ET via the Cat Data Link and select Configuration Tool.
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Illustration 103 g03507239
Make any required changes to the configuration parameters. Exit the Cat ET and cycle display power to allow the changes to take effect.

System Information

The system is designed to enhance operator awareness of surroundings. Use of this system does not replace basic safety precautions and procedures for operating the machine.

The object detection system uses sensor and video to provide the operator with additional information about the work area around the machine. The display interfaces with the sensors that are mounted around the machine. The sensors provide detection of objects that are normally in areas of restricted visibility around the machine. The system may detect objects as small as a standing adult person.

Recognition of an object is dependent upon the material composition and the geometry of the object. The system may detect an object that is the size of a standing adult human. However, due to the limited number mounting areas for the object detection sensors on the machine, there are gaps in the sensor coverage that would allow the system to miss a person.

Objects are most likely to enter the areas of restricted sensor detection when the machine has been stopped. The system operation can be configured for "Distance" based operation or "Speed" based operation. This is selectable via the configuration menu. This option is not operator configurable. The service tool must be connected to the machine and communicating to change this option.

The "Distance" based option activates when the key switch is turned to the ON position and remains in the active state until the machine transitions from a stopped state and has traveled for a minimum of 20 m (66 ft) in the forward direction. The system remains in the active state anytime the machine is traveling in reverse. The system will return to the active state automatically after the machine is brought to a complete stop and has remained stopped for the delay time that has been configured. The reactivation delay is used to stop the system from transitioning from the standby state to the active state while making short stops.

The "Speed" based option allows the system to remain active when the machine is traveling in the forward direction at speeds less than 11 km/h (7 mph). The system will transition to the standby mode when the machine is traveling in the forward direction at speeds less than 11 km/h (7 mph). The system will become active whenever the machine speed falls below 4.8 km/h (3 mph) in the forward direction for the configured delay activation time. The system will always be active when the machine is traveling in reverse.

Effects on System Operation

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Personal injury or death could result without observing the following information.

Environmental conditions, installation, and topographical factors can effect the proper operation of the Cat Integrated Object Detection System. The following information must be taken into consideration.

Environmental - Weather conditions such as rain, snow, and sleet can create road conditions that may cause mud to build up on the face of the object detection sensor. The moisture in the mud can reduce the effectiveness of the coverage of the sensor. The mud absorbs the RF energy that is emitted by the object detection sensors. If an accumulation of mud is observed on the object detection sensors, then clean the surface of the sensor. Refer to the Operation and Maintenance Manual, "Object Detection Sensor - Clean/Inspect" section of this manual for addition information on how to clean the sensors.

Note: The object detection sensors do not have blockage detection diagnostics. Hence the operator or maintenance personnel should ensure that the sensor surface is cleaned and no blockages are present on the surface of the sensor prior to beginning of the operation.

Installation - Incorrect sensor bracket installation and or alignment may also cause the object detection sensors to give nuisance warnings to the operator. The system may sense false objects because the object detection sensors are not set to the correct angle.

Note: The brackets may become misaligned over time because of shock and vibration the machine is subjected to during normal operations. The condition of the object detection sensor brackets should be inspected daily.

Topographical - The system may sense objects even though no objects are present. These detections may occur if the grade of a haul road, a loading area, or a ready line are significant enough to reflect RF energy in the same way as a vehicle or berm would. One or more false targets are possible when a V-ditch is utilized when parking the machine. The V-ditch can cause a false indication at the front or sides of the machine.

If an object is in the critical zone, the display will provide an audible and visual warning.

Any critical zone warning that has not been acknowledged will trigger an audible alarm if the following condition is true.

The operator places the machine in gear and attempts to move in the direction of a detected object. For front and rear critical zones only.

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NOTICE

Sensor information will not be used to determine the exact position of the object. Only the general area of the object relative to the machine will be displayed. The operator must use the camera for the designated machine quadrant to determine if the object is in the path of the machine and evasive action is required.

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Identify the object and the location of the object before you move the machine. Failure to identify the object and the location of the object prior to moving the machine can result in product damage, personal injury, or death.

Power ON/OFF

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Illustration 104	g03432926

Power is supplied to the system when the operator turns the machine keyswitch to the ON position. A screen similar to Illustration 104 will appear.

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Illustration 105	g03432927

The screen shows that Illustration appears104 for 10 seconds and after 10 seconds the screen automatically switches to the screen shown in Illustration 105 will appear.

The operator can press the "Accept" soft button on the screen or can wait for 10 seconds for the disclaimer screen in Illustration 105 to disappear

During the self-test, the display will ensure that all the components are communicating and the alarm on the display will sound momentarily. When the self-test is completed, the following occurs:

The system status indicator will turn green.
The cameras will be active.

Note: Ensure that the model of machine listed on the lower right corner of the start-up screen matches the machine that is being operated. Refer to Illustration 106.

If the self-test fails, the system status indicator will turn red and the camera screens will be active. If the self-test fails, contact your Caterpillar dealer.

Display Navigation

Display Features

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Illustration 106	g03432930
(1) Camera View (2) Alarm Silence Button (3) Camera Reference Line Button (4) Menu Button (5) Reference Line (6) Manual Camera Direction Button (7) Camera Direction Icon (8) Alarm Silenced Icon (9) System Status Icon (10) Machine Model (11) Multi-zone Directional Sensor Indicator (12) Proximity Bar

Camera View - The video from the selected camera will be displayed in the top center side of the display.

Alarm Silence Button - This button allows the operator to silence the audible alarm when an object is detected.

Camera Reference Line Button - To edit the camera reference line button, the operator should be in Neutral gear. Select the Reverse Camera screen by clicking the Manual Camera Direction Button.

Menu Button - Use this button to view the Menu Screens. This button is visible to the operator only when the gear is in Neutral and the vehicle is stationary.

Reference Line - Could be adjusted using the Camera Reference Line Button. Operators can mark the approximate distance between stationary objects in the rear using this reference line. Appears only for the reverse camera screen.

Manual Camera Direction Button - Operator can switch between the Front and Rear Camera screens by pressing this button.

Camera Direction Icon - Displays the direction of the current camera screen that is being displayed .

Alarm Silenced Icon - This icon shows to the operator whether the audible alarm is silenced or not .

System Status Icon - Light indicates status of the system. (Active , Standby, or Fault).

Machine Model - Displays the model of the machine.

Multi-zone Directional Object detection sensor Indicator - Displays to the operator the objects identified in the different zones of the vehicle and proximity.

Proximity Bar - There are three levels of proximity indication. The number and color of the bars are based on the stopping distance and speed of the machine. The display will use the screen and the warning alarm to notify the operator of the highest warning level that is present.

Note: The Day and Night mode brightness should be selected by the operator and does not change according to the time of the day. The night mode will adjust the display to the minimum brightness setting to reduce the amount of light emitted during night time operation. The night mode brightness can be adjusted up or down and will be remembered the next time the night mode feature is enabled. When the display returns to the day mode the brightness setting will automatically adjust the 30 percent brightness. If necessary, adjust the brightness manually for personal view preferences.

Note: The alarm check button also can be used to snooze the audible alarm. This snooze remains in effect until a directional change or the machine goes into standby mode. If any of these conditions are met, the snooze is turned off. If the object is still present or a new object appear, the system will start beeping again.

Proximity Indicator

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Illustration 107	g03497556
(A) No object detected (B) Object detected in Caution zone 3 or beyond (C) Object detected in Critical Zone (D) Object detected in Stop Zone

There are three levels of proximity indication. The number and color of the bars are based on the stopping distance and speed of the machine. The display will use the screen and the warning alarm to notify the operator of the highest warning level that is present.

The following information explains the operation of these zones.

Caution Zone 3

When "Caution Zone 3" is active, one yellow segment will illuminate in the display as shown in Illustration 108. The audible alarm is active. The closer the object is, the frequency of the alarm will increase. Refer to scenario (B) in Illustration 107.

When the machine is stationary, the object detected will be 6 m (20 ft) to 8 m (26 ft) from the front object detection sensor or rear object detection sensor or beyond 8 m (26 ft). The system automatically compensates for the ground speed of the machine.

Critical Zone with Variable Audible Alarm

When the "Critical Zone" is active, two red segments will illuminate on the left side of the display. The audible alarm is active. The closer the object is, the frequency of the alarm will increase. Refer to scenario (C) in Illustration 107.

When the machine is stationary, the object detected will be 4 m (13 ft) to 6 m (20 ft) from the front object detection sensor or rear object detection sensor. Alternatively the system automatically compensates for the ground speed of the machine.

Stop Zone with Solid Audible Alarm

When the "Stop Zone" is active, three red segments will illuminate intermittently on the left side of the display. The audible alarm is active. The alarm is sound continuously. Refer to scenario (D) in Illustration 107.

When the machine is stationary, the object detected will be less than 4 m (13 ft) from the front object detection sensor or rear object detection sensor. The system automatically compensates for the ground speed of the machine.

System Information

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Illustration 108	g03647982

Press the menu button on the main screen to access the Menu screen. The Menu screen shall be accessible only when the machine gear is in Neutral. Refer to Menu Screen Illustration 108.

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Illustration 109	g03434776

Navigation between parameters is accomplished by pressing the top or bottom arrows button or touching the parameter name that is on the screen. Any parameter changes will not become active until the operator has pressed the "OK" button field on the screen or the operator has pressed the desired setting directly to exit the edit mode. An example of the system information screen is shown in Illustration 109.

Configure Parameters

The following list of the parameters can be configured when the "Change View" screen is accessed.

Language

The display supports the following list of languages:

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Illustration 110	g03522947

English
Spanish
French
Portuguese
German
Norwegian
Swedish
Finnish
Dutch
Danish
Italian
Turkish
Indonesian
Russian
Japanese
Icelandic
Chinese
Czech
Hindi
Mongolian

The scrollbar indicates that there are more options in the list. The arrow buttons should be used to navigate to list the following options. The scroll cannot be used as a touch scroll, but have to use arrow buttons to scroll through the options.

Settings Screen

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Illustration 111	g03530816

The Settings section is being used to configure the object detection system settings such as Alarm mode, Detect Standby, and Delay Time according to the requirements. These can only be changed while the machine is in Neutral gear.

The "OK" button to be pressed for applying all the settings. The back button is pressed without pressing "OK" then the earlier setting shall remain.

Standby Mode Auto Dimming

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Illustration 112	g03497617

The auto dim feature will reduce the display and video brightness by one third of the current brightness setting. When night mode is selected, the entire screen will be dimmed.

Auto dimming can be either "Enabled" or "Disabled". The "OK" button to be pressed for applying the settings or the operator has to press the desired setting directly for applying the setting, if the back button is pressed without pressing "OK" or without pressing the desired setting directly then the earlier setting shall remain.

Object Detection Alarm Mode

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Illustration 113	g03530856

The "Object Detection Alarm Mode" parameter configures the audible alarm mode. The alarm mode will be "Continuous" by default. "Discrete" alarming can be selected to reduce the length of audible alarming.

Note: This parameter is only adjustable when the Cat^® Electronic Technician (Cat ET) is connected and communicating with the system

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Illustration 114	g03495196

The operator tries to change the mode without connecting the ET the following pop-up will occur. The operator should acknowledge the popup before moving on to any other screen.

Object Detection System Enable Delay

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Illustration 115	g03495236

Note: This parameter is only adjustable when Caterpillar Electronic Technician (Cat ET) is connected and communicating with the system.

This parameter configures the delay time that will be used by the object detection system to delay the activation of the object detection system after the machine comes to a stop. Press the +/- buttons to adjust the delay time. Refer to Illustration 115.

When the vehicle stops for "x" seconds the system returns to active mode. This delay can be set from 0 to 30 seconds.

Once the operator has changed all the desired settings, pressing the "OK" button apply the new settings to the system.

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Illustration 116	g03495196

If the operator tries to change the mode without connecting the ET, the pop-up will occur. Refer to Illustration 116. The operator should acknowledge the popup before moving on to any other screen.

Object Detection Standby Mode

Note: This parameter is only adjustable when Caterpillar Electronic Technician (Cat ET) is connected and communicating with the system.

The system can be configured to run in one of two different modes:

Distance - In "Distance" based standby, once the machine travels 20 m (65 ft) the system goes into standby mode. When the vehicle stops for "x" seconds the system returns to active mode. The "x" seconds are set in the "Object Detection System Enable Delay" dialog. This delay can be set from 0 to 30 seconds.

Speed - In "Speed" based standby, once the machine goes above 11 km/h (7 mph) the system enters standby mode. When the machine slows down to below 4.8 km/h (3 mph) the system returns to active mode.

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Illustration 117	g03495216

The operator tries to change the mode without connecting the ET the following pop-up will occur. The operator should acknowledge the popup before moving on to any other screen.

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Illustration 118	g03495196

Troubleshooting

Diagnostic Summary Screen

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Illustration 119	g03432966
Diagnostic Summary Screen

The diagnostic summary screen is separate from the main screen, press the tab button on the display twice from the main screen. Press the tab button again to change the view to the main screen. When you first enter the fault summary screen, a screen that is similar to Illustration 119.

Active codes will have a "X" while logged currently inactive codes have a "-".

Diagnostic Detail Screen

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Illustration 120	g03432968
Detailed Diagnostic Summary Screen

Additional information on each code is available by highlighting the desired code and pressing the "OK" button. Press the up and down arrow button to highlight the code. Press the "OK" button and the screen will change to a more detailed view of the selected code. Refer to Illustration 120.

Camera Adjustment Procedure

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Illustration 121	g02400796
Typical example of the proper orientation of the image from front camera on the monitor

Adjust the front camera to provide the following view from the machine front:

Partial view of the radiator grill
Partial view of the stairs
View of an object on the ground in front of the stairs

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Illustration 122	g02351896
Typical example of the proper orientation of the image from rear camera on the monitor The dump body is shown in the lowered position.

Adjust the rear camera to provide the following view from the machine rear:

Partial view of the rear of the dump body
Partial view of the rear frame
Partial view of the tires
View of an object on the ground 15 m (50 ft) behind the rear tires

Calibrate the Object Detection Sensors

This procedure is used to calibrate the object detection sensors. The object detection sensors must be calibrated if any of the conditions that are listed below have occurred:

Initial installation of the object detection system.
Any of the object detection sensors were replaced.
Any of the object detection sensors have been adjusted or the brackets replaced.

This procedure is used to validate that the sensors for the system have been installed and adjusted correctly. The procedure will utilize an object. The object will be used to explore the limits of sensor coverage.

This procedure will define the sensor mapping coverage for objects. The angles at which the sensor brackets are oriented determine the proper coverage area of the sensors and avoid ground reflections. Ground reflections caused by improperly positioned sensor brackets may cause false detections. Record any instances where the alarm system failed to perform properly, including any nuisance alarms. A case where there might be holes in coverage, such that the object might disappear, should be avoided.

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Table 31
Test Equipment	Quantity
Digital Level	1
Survey Paint	1
Person	1
Two-way Radios	2

Machine Preparation

Note: Prior to performing this procedure ensure that all components are installed in the appropriate positions as described in the "Adjustment Object Detection Sensors" section of this manual and adjust the camera angles to obtain the best view of coverage areas.

Park the machine in a wide open area that is large and level. This area should have 15 m (49 ft) of clearance to the front and 15 m (49 ft) of clearance to the rear of the machine.
Set the parking brake.
Turn the disconnect switch to the ON position
Start the machine.
Verify that the system is powered up and the system status indicator and the system fault indicators are illuminated green on the display.

While the machine is parked in the large wide open area check for any surrounding obstacles like bumps, by observing the display for any flashing areas in the sensor detection area. The situations that are listed in Table 32 can cause false targets to be detected and are listed in order of precedence:

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Table 32
Description of Cause	Resolution
Test area is not level, area in front or rear of machine has an uphill slope.	Find a test area that is more level or reposition the area of the machine being validated to face the area with the down hill slope to calibrate the system. Do not use an area with too great of slope (2 to 3 percent max) to validate the system.
The object detection sensor angle is too low and is detecting ground reflections.	The object detection sensor angles provided in the installation information were determined to be the optimum angles for installation. However due to installation variations and differences in machines the actual angle may require adjustment. Refer to "Adjustment Object Detection Sensors" section of this manual for additional information
There is mud or some other type of debris blocking the sensor.	Clean the object detection sensors to eliminate the issue.

Calibrate Procedure

The calibration process consists of a person referred to as the object being moved into and out of the object detection sensors coverage area. The person moving the object will be told to stop via radio whenever the object appears or disappears on the display. This procedure is performed to determine the limits of the coverage area and any identify holes that may exist in the coverage area. In the case that the limits of the coverage area are inadequate, adjustments will need to be made. Adjust the angles of the object detection sensors and the brackets of the object detection sensors. This procedure will be performed for the following areas of the machine:

Front
Rear

Front and Rear of the Machine

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NOTICE

The Object Detection System is designed to enhance the operators awareness of the operators surroundings. Use of this system does not replace basic safety precautions and procedures for operating the machine. Refer to the Operation and Maintenance Manual of the machine for additional information.

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Illustration 123	g03774271
Maximum Range for pickup trucks or 55 gallon metal drum – 10 m (33 ft). Maximum Range for human targets – 8 m (26 ft). (A) 8 m (26 ft) (B) 1.54 m (5.05 ft)

The Object Detection System uses object detection sensors and video to provide the operator with additional information about the work area around the machine. The display interfaces with the object detection sensors that are mounted around the machine. The object detection sensors reduce blind spots and increases perimeter awareness. The system will detect objects as small as an adult human that is in the path of the machine.

Recognition of an object is dependent upon the material composition and the geometry of the object. The system may detect an object that is smaller than a standing adult human. However, due to the limited number mounting areas for the object detection sensors on the machine, there are gaps in the object detection sensor coverage that would allow the system to miss these smaller objects.

Refer to Illustration 123 shows the coverage that is provided by the object detection sensor.

Objects are most likely to enter the blind spots of the machine when the machine has been stopped. To help prevent objects from entering a blind spot unnoticed, the Object Detection System activates when the key switch is turned to the ON position. The system remains in the active state until the machine transitions from a stopped state. The system remains in the active state anytime the machine is traveling in reverse. The system will return to the active state automatically after the operator has brought the machine to a complete stop and has remained stopped for the reactivation delay time that has been configured. The reactivation delay is used to stop the system from transitioning from the standby state to the active state while making short stops.

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NOTICE

Object Detection Sensor information will not be used to determine the exact position of the object. Only the general area of the object relative to the machine will be displayed. The operator must use the camera for the designated machine quadrant to determine if the object is in the path of the machine and if evasive action is required.

If the detection area is not approximately 10 m (32 ft) long by 7 m (23 ft) wide, or the coverage area contains holes, adjust the angles of the brackets for the object detection sensors. Refer to the "Adjustment Object Detection Sensors" section of this manual for additional information regarding the adjustment of the brackets.

Note: If the detection area is larger than the dimensions listed above, adjustment of the object detection sensors is not required.

Operate the machine to determine if more adjustment is required.

Any critical zone indication will trigger an audible alarm if either of the following conditions are true:

The operator places the machine in gear and attempts to move in the direction of a detected object. For front and rear critical zones only.

FAQ

How does weather affect the Object Detection system?
The sensor can still detect objects through most weather conditions. Large puddles may cause nuisance alarms when vehicles are stopped.
Can the system sense objects while Traveling?
The system enters standby mode after Traveling 20 m (66 ft) or after reaching a certain speed. The system will not alarm on objects in the standby state.
How do silence an alarm?
Press the alarm check button (the button on the top right in the display) to cancel an alarm. When the system senses another object, the alarm will sound again.
The display interface looks different than normal. What is wrong?
The system works at full power when the machines engine is on. Engage the engine and the system will work normally.
What is the Root cause of 248-09 code displayed on CMPD?
1. There were other machine conditions causing the issue.
2. Check Cat Data link for Proper operation.
3. Check Harness thoroughly.
4. Also try cycling key power. This fault may disappear when the system is reset.
What is the root cause of intermittent fault on Cat^® Detect Object Detection Sensor?
Hardware and harness could be an issue, if required to be replaced.
Is there any reference Document which can talk about areas of restricted sensor detection?
Operation and Maintenance Manual, SEBU8454 for reference.
Is there any similar Caterpillar reference document available for Installation Procedure for Cat^® Detect Object Detection?
Refer to Special Instructions, REHS4433, "Install the Components for the Cat^® Detect Object Detection" for reference.
Is there any similar Caterpillar reference document available for Testing and Adjusting Procedure & OMM for Cat^®Detect Object Detection system"?
Refer toSystem Operation, Troubleshooting, and Testing and Adjusting, UENR1274.
Refer to Operation and Maintenance Manual, SEBU8624.

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Saw Head Pressure Adjustment for HF201B and HF221A Felling Heads{5051, 5117, 6319} Saw Head Pressure Adjustment for HF201B and HF221A Felling Heads{5051, 5117, 6319}

777D Off-Highway Truck Backup Alarm

777D Off-Highway Truck Supplement Operator Controls

777D Off-Highway Truck Backup Alarm

777D Off-Highway Truck Operator Controls




Illustration 4	g03410598
(2) 434-5192 Plate As (3) 434-5194 Plate As (6) 434-5196 Bracket (7) 5P-1075 Hard Washer (8) 5M-3062 Bolt




Illustration 9	g03411796
(17) 434-5203 Plate (18) Block (19) 8T-7971 Hard Washer (20) 8T-8917 Bolt




Illustration 10	g03411008
(17) 434-5203 Plate (21) 434-5204 Bracket (22) 8T-8917 Bolt (23) 5P-1076 Hard Washer (24) 6V-8188 Nut




Illustration 20	g03411833
(21) 4P-7581 Clip (22) 7K-1181 Cable Strap (23) 271-6768 Plate (24) Rear Tail Lamp Bracket (25) 5S-7379 Bolts (26) 5P-1075 Hard Washers




Illustration 21	g03411834
(23) 271-6768 Plate (27) 336-6684 Camera Gp (28) Nut




Illustration 24	g03412424
(5) 433-4607 Bracket As (6) 8T-4138 Bolt (7) 9X-8256 Washer (8) 8T-4171 Bolt (9) 5P-4115 Hard Washer




Illustration 25	g03412431
(5) 433-4607 Bracket As (10) 243-3544 Visor As (11) 5C-9553 Bolts (12) 5P-4115 Hard Washers




Illustration 26	g03412444
(13) 459-2220 Electronic Control Gp (14) 433-4609 Bracket As (15) 9X-2042 Screws




Illustration 27	g03412448
(5) 433-4607 Bracket As (14) 433-4609 Bracket As (16) 6V-4248 Bolts (17) 7X-7729 Washers




Illustration 31	g03418545
(7) 433-9699 Control Harness As (8) 381-0776 Sensor Harness As (10) 107-1362 Cab Liner As (11) Slot




Illustration 33	g03418549
(7) 433-9699 Control Harness As (8) 381-0776 Sensor Harness As (12) 268-8643 Cable As (13) 7K-1181 Cable Strap




Illustration 34	g03418560
(7) 433-9699 Control Harness As (12) 268-8643 Cable As (14) 5T-9327 Grommet (15) Hole (16) Main Cab Harness




Illustration 35	g03419423
(7) 433-9699 Control Harness As (12) 268-8643 Cable As




Illustration 36	g03419424
(7) 433-9699 Control Harness As (12) 268-8643 Cable As




Illustration 44	g03411939
(31) 363-8847 Chassis Harness As (34) 434-8855 Front Harness As (35) 130-5300 Clip




Illustration 45	g03411983
(34) 434-8855 Front Harness As (36) 4P-7581 Clip (37) 132-5789 Clip (38) 3S-2093 Cable Strap




Illustration 46	g03444816
(34) 434-8855 Front Harness As (38) 3S-2093 Cable Straps




Illustration 47	g03412348
(34) 434-8855 Front Harness As (38) 3S-2093 Cable Straps (39) Grill




Illustration 48	g03412360
(13) 7K-1181 Cable Straps (33) 274-4477 Cable As




Illustration 49	g03412363
(13) 7K-1181 Cable Strap (33) 274-4477 Cable As (36) 4P-7581 Clips (40) 5P-8440 Grommet

Installation of Cat&reg; Detect Object Detection System (Two Cameras) 773E and 777D Off-Highway Trucks {0679, 1408, 7051, 7301, 7347, 7347, 7348} Caterpillar

Usage:

Introduction

Important Safety Information

Weld Specifications and Qualifications

Proper Welding Procedure on Machines and Engines with Electronic Controls

Preparing the Metal for Welding

Required Parts for 777D Off-Highway Truck

777D Full (Two Object Detection Sensors / Two Cameras)

Prepare the Machine for 777D Off-Highway Truck

Assemble the Object Detection Box and Mounting Gp 777D Off-Highway Truck

Welding the Bosses on Rear Support Frame

Assemble the 434-5190 Object Detection Box and Mounting Gp (Rear)

Mount the 428-7663 Object Detection Sensor Gp to the 434-5197 Bracket As

Mount the Assembled Object Detection Sensor Gp to the 434-5196 Bracket

Assemble the 434-5200 Object Detection Box and Mounting Gp (Front)

Mount the 428-7663 Object Detection Sensor Gp to the 434-5197 Bracket As

Mount the Assembled Object Detection Sensor Gp to the 434-5204 Bracket

Component Assembly

Assemble the Camera

Assemble the 434-7413 Camera and Mounting Gp (Front) for 777D Off-Highway Truck

Welding the Plate on the Front Cowl

Drill the Hole for the Front Camera Harness

Assemble the Front Camera and Mounting Gp

Mount the 305-3748 Plate As to the 312-4475 Bracket

Mount the Front 336-6684 Camera Gp to the 305-3748 Plate As

Assemble the 434-2111 Camera and Mounting Gp (Rear)

Assemble the Operator Monitor Gp for 777D Off-Highway Truck

Rework Procedure for 107-1362 Cab Liner As

Assemble the Cab Visor and Display Group

Harness Installation Procedure for 777D Off-Highway Truck

Drill the holes for the Harness

Cab Harness Installation Procedure

Cab Harness Connections

Installing the Chassis Harness As

Installing Front Object Detect Sensor Harness As and Front Camera Cable As

Installing Rear Object Detect Sensor Harness As and Rear Camera Cable As

Towing the Machine (Rear)

Object Detection Sensor - Remove and Install

Removal Procedure

Installation Procedure

Required Parts for 773E Off-Highway Truck

773E Full (Two Object Detection Sensors / Two Cameras)

Assemble the Object Detection Sensor and Mounting Gp for 773E Off-Highway Truck

Welding the Plate on Front Bumper

Assemble the 435-9531 Object Detection Sensor Mounting Gp (Rear)

Mount the 428-7663 Object Detection Sensor Gp to the 434-5197 Bracket As

Mount the assembled Object Detection Sensor Gp on to the 434-5196 Bracket

Assemble the 434-5199 Object Detection Sensor Mounting Gp (Front)

Mount the 428-7663 Object Detection Sensor Gp to the 434-5197 Bracket As

Mount the assembled Object Detection Sensor Gp on to the 434-5196 Bracket

Assemble the Front & Rear Camera and Mounting Gp

Welding the Plate on the Front Cowl

Assemble the 434-2112 Camera and Mounting Gp (Front)

Assemble 365-8464 Camera and Mounting Gp (Rear)

Harness Installation for 773E Off-Highway Truck

Cab Interface Harness Installation

Installing Front Object Detect Sensor Harness Assembly and Front Camera Cable Assembly

Installing Rear Object Detection Sensor Harness assembly and rear Camera Cable Assembly

Adjustment Object Detection Sensors

Azimuth Adjustment Procedure

Elevation Adjustment Procedure

Camera Adjustment Procedure

Flash the Software onto the Display

Procedure

System Information

Effects on System Operation

Power ON/OFF

Display Navigation

Display Features

Proximity Indicator

Caution Zone 3

Critical Zone with Variable Audible Alarm

Stop Zone with Solid Audible Alarm

System Information

Configure Parameters

Language

Settings Screen

Standby Mode Auto Dimming

Object Detection Alarm Mode

Installation of Cat® Detect Object Detection System (Two Cameras) 773E and 777D Off-Highway Trucks {0679, 1408, 7051, 7301, 7347, 7347, 7348} Caterpillar




Illustration 52	g03412352
(13) 7K-1181 Cable Straps (32) 434-8854 Rear Harness As (41) 283-0658 Cable As




Illustration 53	g03444776
(13) 7K-1181 Cable Straps (32) 434-8854 Rear Harness As (41) 283-0658 Cable As




Illustration 54	g03412353
(32) 434-8854 Rear Harness As (35) 130-5300 Clip (36) 4P-7581 Clip




Illustration 58	g03569976
(4) 435-9530 Plate As (5) 5P-1075 Hard Washers (6) 4L-6454 Bolts




Illustration 60	g03569997
(8) 130-5300 Clip (9) 8T-4224 Hard Washer (10) 8T-9043 Bolt




Illustration 66	g03570018
(23) 434-5203 Plate (24) 434-5204 Bracket (25) 8T-8917 Bolts (26) 5P-1076 Hard Washers (27) 6V-8188 Nuts




Illustration 74	g03570116
(11) 4P-7581 Clip (12) 7K-1181 Cable Strap




Illustration 79	g03570158
(1) 434-8855 Front Harness As (6) 363-8847 Chassis Harness As (9) 7K-1181 Cable Strap




Illustration 80	g03571817
(1) 434-8855 Front Harness As (7) 283-0658 Cable As (8) 3S-2093 Cable Straps




Illustration 81	g03571836
(1) 434-8855 Front Harness As (8) 3S-2093 Cable Straps (9) 7K-1181 Cable Strap