1998/09/14 Caterpillar


New 1U-8660 Hydraulic Unit Boring Bar, 9U-5730 Portable Boring Bar (110 Volt), And 9U-5889 Portable Boring Bar (220 Volt) Now Available{0679}

Usage:


All Models

Warranty: G

Features/Benefits

* Used to repair worn bores
* lowers customer machine operating costs and increases service shop revenue
* Used with 1U-9600 Welding Group
* Easy to set-up and operate
* One set-up for machining and welding (increases efficiency and produces more reworked holes per hour)
* Mounting hardware allows machining of hole before welding (helps eliminate impurities in weld)
* Two in-line bores can be welded and machined simultaneously (maximizes production by machining one bore while welding the other)

Portable Boring Bar Unit (110 and 220 Volts)

* Designed as light-duty boring machine
* Suited for field applications, small shops, and light machining

Hydraulic Boring Bar Unit

* Used to machine bores on dozer frames, loader lift arms, center hitches, scraper hitches, and many other locations
* Also used to counter bore and spot face

Boring Bar Power Units

* Exclusive load sensing hydraulic feed
* Remote pendant control
* Specially designed six-finger centering cones provide quick, accurate bar centering, even on badly worn bores
* Adjustable aluminum support bearings will rigidly support bar, feed/drive unit, and Bore Welder
* Prehardened to Rc65 and broached on 101.6 mm (4.00 in) centers for tool holders

Specifications/Technical Information

9U-5730 Portable Boring Bar

Power -110 Volts, single phase, 60 Hz, 1725 rpm
Gear pump - 3.8 Lpm (1.0 gpm) at 1800 rpm
Hydraulic reservoir - 5.7 Lpm (1.5 gpm)
Pump relief valve - 2400 kPa (350 psi)
System relief valve - 2070 kPa (300 psi)
Back pressure - 965 kPa (140 psi)
Speed - 4
Full load rpm - 100/150/260/420
No Load rpm - 170/250/450/700
Input watts - 900
Output watts - 500
Weight of power unit - 73 kg (160 lbs)
Weight of feed and drive unit - 33 kg (72 lbs)

9U-5889 Portable Boring Bar

Power - 220 Volts, single phase, 50 Hz, 1425 rpm
Gear pump - 3.2 Lpm (.84 gpm) at 1500 rpm
Hydraulic reservoir - 5.7 Lpm (1.5 gpm)
Pump relief valve - 2400 kPa (350 psi)
System relief valve - 2070 kPa (300 psi)
Back pressure - 965 kPa (140 psi)
Speed - 4
Full load rpm - 100/150/260/420
No Load rpm - 170/250/450/700
Input watts - 900
Output watts - 500
Weight of power unit - 73 kg (160 lbs)
Weight of feed and drive unit - 33 kg (72 lbs)

1U-8660 Hydraulic Boring Bar

Power - 45 Amps at 230 VAC, 27 Amps at 460 VAC
Hydraulic fluid capacity - 150 L (40 gal) Weight - 408 kg (900 lbs)
Weight - 408 kg (900 lbs)


1U-8660 Hydraulic Boring Bar Unit


Portable Boring Bar Unit

Reference

SEHS8985; Special Instruction, Using the 1U-8660 Boring Bar Hydraulic Unit and Attachments; NEHS0579; Tool Operating Manual, Portable Boring Bar Unit; NEHS0513; Tool Operating Manual, Using the 1U-9600 Welding Group; NEHP5606; Product Brochure, Boring Bar/Bore Welder

Caterpillar Information System:

1998/09/07 New Serial Number Prefix {0374}
1998/09/07 The Cloud Point Specification In The Chart, "Specifications For Distillate Fuel," Has Changed In Certain Publications {1250,1280,0375}
1998/08/31 Special Instruction, REHS0280, "Installation And Removal Of The Mechanically Attached Wear Plate System" Is Available {0374,6120,6820}
1998/08/24 Proper Mounting Of Electrical Arc Suppressors {1408,4466}
1998/08/17 Use 148-9610 Personal Computer Cart To Hold PC, Monitor, Printer, And Data View Hardware {7600}
1998/08/17 Heavy Duty, High Intensity Flashlights 149-8322 Flashlight 149-8331 Flashlight 149-8333 Flashlight 149-8334 Flashlight 149-8335 Flashlight 149-8327 Helmet Light Holder {0701}
1998/08/17 Use 151-8689 Seal Template Tool For Cylinder Head Combustion Surface {1101}
1998/08/17 Use 148-9704 Seal Installers For High Pressure Aftercoolers {1063,7555}
1998/08/17 Use 146-2726 Maintenance Tool Group To Perform Routine Maintenance {1000,1000,0701}
1998/08/17 Use 146-2597 Rocker Arm Bearing Installation Tool To Hold Push Rods In Place {1208}
1998/08/17 Use 136-3113 Timing Gauge To Time Engines With Bosch Pump {1251}
1998/08/17 Use 150-3992 And 150-3993 Timing Pins For Fuel Injection Pumps {1251,1251,1000}
1998/09/14 Use 125-5597 Mounting Bar To Disassemble And Assemble Marine Heat Exchanger{1379}
1998/09/28 Troubleshooting Reminder For Engine Low Power Or Intermittent Low Power Symptoms {1250,1252,1256,1260,1261,1273}
1998/10/12 Maximizing Off-Highway Truck Brake System Life And Improving Reliability{4250,4255}
1998/10/12 Use 149-0173 Chocker Style Fabric Basket And 149-0174 Non-Chocker Style Fabric Baskets On Ground Engaging Tools{0632,6800}
1998/10/12 Use 149-2879 Hydraulic Pin Remover Group For Horizontal And Vertical Bucket Pins{6822,6108}
1998/10/19 New 154-4615, 154-4617, And 154/4626 (For Australia) Air Conditioning Recovery/Recycling Units {0708}
1998/10/26 Special Instruction, REHS0345, "Generator Service Literature Index" Is Available{4450}
1998/11/02 New Service Tools For Installation And Service Of Jacobs Vehicle Systems (Jake Brake®){1129}
1998/11/02 Improved Test Of Charging System{1406}
1998/11/16 Revised Special Instruction, REHS0126-02, "Caterpillar Electronic Controls Service Code Information Description List", Available{0374,1901,1927,1930,1948,3168,4348,4802,4808,4810,4812,5511,5701,7490,7494,7601,7602,7610}
1998/11/23 Use 155-1536 Valve Recession Tool Kit To Determine Valve Wear {1103}
1998/11/23 Use 155-8795 Crankshaft Gauge To Determine Distortion {1202}
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