1998/03/30 Caterpillar


Use Calibration Tools To Set, Test, And Adjust Heavy Sleeve Metering Fuel System {1250,1251}

Usage:


3208 (01Z, 02Z) Engines With Heavy Sleeve Metering Fuel System

Warranty: G

Features/Benefits

* Used to set, test, and adjust heavy sleeve metering fuel pumps - these tools are not available as a group and should be ordered to supplement existing tool groups.
* Used with 3P-2200 Tool Group, Sleeve Metering Calibration, 5P-4203 Sleeve Metering Field Service Tool Group, and 5P-6577 Tool Group, Fuel Setting.
* 131-3459 Sleeve Holder is used to position sleeve during pump disassembly and assembly - simplifies assembly and protects sleeve from damage.
* 141-6727, 141-6737, and 145-1853 tools are used with 3P-2200 Calibration Tool Group for sleeve lever setting.
* 141-6727 Calibration Pump Assembly 3208 HSMFS is used to set sleeve lever position on control shaft during injection pump assembly (5P-6557 Spring and 8T-0116 O-Ring are serviceable parts of this tool)
* 141-6737 Adjustable Micro-Gauge is used to preset sleeve lever position before final calibration (use a 4C-9508 Wicking Sealant to lock screw in place the first time this gauge is used).
* 145-1853 is used with 5P-4203 or 5P-6577 for fuel setting adjustments.
* 145-1853 Calibration Fixture is used to hold calibrating and zero pins for rack setting and positioning control shafts for sleeve setting (required for all 3208 HSMFS and 3208 SMFS injection pumps beginning with serial number 41824).
* The 3P-1565 Collet, 8S-7271 Setscrew, and 3J-6956 Spring are required for this operation and are part of 5P-4203 Sleeve Metering Field Service Tool Group or 5P-6577 Fuel Setting Tool Group.
* A 6V-6082 Bit, 5/64th Hex, part of 6V-4980 Tool Group, Torque Screwdriver, is required for 8S-7271 Setscrew to adjust the injection pumps.
* 146-5068 Hex Key required for on engine adjustment for aftercooled engines
* All tools may be stored in a 6V-3073 Case. 6V-4094 foam (convoluted) is used in the lid. Two foam blocks are required in the case bottom. 6V-4873 topped with 2P-8289 (convoluted). All foam is cut to fit the case.


3208 HSMFS Service Tools

(1) 141-6727 Pump Assembly 3208 HSMFS, Calibration.
(2) 141-6737 Micro-Gauge, Adjustable.
(3) 145-1853 Fixture, Calibration.
(4) 3P-1565 Collet.
(5) Original load stop cover bolts.
(6) 8S-7271 Setscrew.
(7) 131-3459 Holder, Sleeve.
(8) 146-5068 Hex Key-Ball End.
(9) 5P-4809 Point-Indicator.
(10) 3J-6956 Spring.
Service parts:
(11) 5P-6557 Spring.
(12) 8T-0116 O-Ring.
Recommended but not shown:
6V-3073 Case
6V-4094 Foam - Convoluted
6V-4873 Foam - Block
2P-8289 Foam - Convoluted

Reference: Special Instruction; REHS0063; Sleeve Setting Service Manual Module; SENR3688; 3208 Industrial Engine System Testing and Adjusting

Caterpillar Information System:

1998/03/23 Replacements Products Available For 4C-4079 Brake And Component Cleaner{0680}
1998/03/23 Use 143-6092 Pressure Meter To Measure Differential, Static, And Peak Pressures In Hydraulic Systems{3000,4100,4112,4351,5050,5070,5450,5454,0727}
1998/03/23 Replacement Available For 7M-7260 Liquid Gasket{0648,0649,0651}
1998/03/23 Use 142-5055 Insulation Tester Group To Measure And Check Insulation Resistance{4450,0785}
1998/03/23 Use 152-2067 Differential Pressure Gauge To Monitor Aftercooler Pressure Drop In Applications With Crankcase Fumes Recirculation{1063}
1998/03/23 Use 143-8995 Leak Down Check Tool And 143-8997 Check (Dummy) Valve For Testing Check Valves{1106,0701}
1998/03/23 Use 155-3046 Hex Socket To Remove And Install TPS 57D Turbocharger Band Clamps{1056}
1998/03/23 Use 9U-5156 Tool Group (Part Of 9U-5107 Group) To Clean Prechamber Seats{1106,0680}
1998/03/23 Use 147-5482 Valve Lash Gauge Group To Measure Valve Lash{0766}
1998/03/23 Use 140-2266 Harness Assembly (70-Pin Breakout "T") For Testing And Adjusting{1900,0781}
1998/03/09 Use 134-5195 Adapter Cable For T-harness In Electronic Control Systems{1900,0781}
1998/03/09 Use 129-2018 Power Cable Assembly To Gain Access To ECM Data{1900,0781}
1998/03/30 Use 7X-1703 Adapter Group For Mounting 7X-1700 Communication Adapter On 8T-8697 ECAP {1900,0781}
1998/03/30 Use 9U-6803 Tester For Hydraulic Cylinders {7562}
1998/03/30 Use 137-2700 Bore Welding Group (110V), 138-8215 Bore Welding Group (110V With Auto-Skip), 138-8212 Bore Welding Group (220V) And 138-8213 Bore Welding Group (220V With Auto-Skip) For Building Up Worn Or Damaged Bores {0672}
1998/03/30 Use Measuring Tools For Crimp Diameter {0700}
1998/03/30 Use 1U-6189 Lamp Tool For Removal And Installation Of Small Control Panel Bulbs {1400,0709}
1998/03/30 Use 136-3642 Crimp Tool Group For 4C-9900 And 6V-4900 Presses {5057}
1998/05/04 Improved Alternator Groups Now Available{1405}
1998/05/04 ROPS Instruction Film Available Through Parts Service{7177,7405}
1998/05/11 New Engine Lifter Arm Assembly With Crowned Roller Used In Lifter Groups {1209}
1998/05/18 Entertainment Radios Improved With Increased Reliability {7338}
1998/05/25 New Valve Cover Seal Used {1107}
1998/06/01 Proper Checking For Refrigerant Leaks Ensures Maximum Service Life Of Refrigerant Compressor {1802,1809,7320}
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