1994/08/15 Caterpillar


Switches With Screw Terminal And Sure Seal® Connector Replaced By Switches With A DT Connector{1400,7400}

Usage:


Models using non-current 3E-9342, 3T-5825, 6N-5899, 7X-5988, 8N-1693 and 9X-9970 Switches

Reference: SEHS9615 Servicing DT Connectors

Description of Change: To improve reliability, serviceability, and to reduce service inventories, some switches with screw terminals or Sure Seal connectors are being replaced by switches with wire leads and a DT connector. The following chart LISTS some of the switches affected by this change.

To retrofit a new switch to an older machine that uses a previous switch, cut the previous connector off the machine harness and install a mating DT connector. This will allow the machine to use the new switch in the future without any other harness modifications. To change the connector on the machine harness, a 102-8807 Plug Kit and two 8T-8730 Sockets need to be installed for each switch changed. The individual connector parts are also available in a 9U-7246 Kit. A 1U-5804 Crimp Tool is needed to crimp the terminals on the harness wires. Special Instruction SEHS9615 has detailed instructions for the servicing of DT connectors.

Where a single terminal switch such as the 6N-5899 Temperature Switch is replaced, one of the terminals of the new connector will have to be connected to a good machine ground. Use the appropriate length of 5P-5623 Wire and a ring terminal of the correct size. Assorted sizes of terminals can be found in the 1P-2305 Terminal Kit.

When the installation of the DT connector on the machine harness is complete, secure the mated DT connectors to the machine with a 3S-2093 Tie-Wrap. Tighten the tie-wrap by hand or use a 4C-5877 Tool which tightens and cuts off the excess tie wrap.

Adaptable To: This change is adaptable to various models that use the non-current switches that are listed in the following chart.

Caterpillar Information System:

1994/08/08 SOS Allowable Soot Level Changed{1318}
1994/07/11 Different Fuel Filter Available To Prevent Premature Wear On Fuel Injection Pump Plungers And Barrels{1261,1251}
1994/07/04 New Cylinder Head Gasket, Spacer Plate And Head Bolts Used; New Cylinder Liner Projection Measurement Method; New Cylinder Head Torque Sequence; Improved Coolant Flow (Cylinder Heads) {1124,1221,1216,1101}
1994/06/27 New Assembly Procedure For Hydraulic Pump Groups With Double Shaft Seals And A Weep Hole Between The Seals Helps Prevent Contamination Through The Weep Hole{5073}
1994/06/20 Installation Procedure For 1R-0716 Engine Oil Filter{1318}
1994/05/30 Three And Five Piece Wheel Rims Reduce The Possibility Of The Tire Bead Not Seating Correctly{4209,4202}
1994/05/23 Date Code On 7000 Series Fuel Injection Nozzles; New Seals Used In 7000 Series Fuel Injection Nozzles{1254}
1994/05/16 Fuel Dilution In The Engine Oil{1290,1318}
1994/04/25 Service Tools For Electronic Controls {0781,0782}
1994/04/25 Lubricant Will Ease Installation Of Secondary Radial Seal Air Filter Element {1054}
1994/04/11 Speed Sensor Available With Improved Reliability{1907}
1994/04/04 Identification Of Intake And Exhaust Valves That May Be Used In Remanufactured Direct Injected 3400 Cylinder Heads{1105}
1994/08/22 Lubrication Change On Twin Disc Power Take-Off's (PTO's){3055}
1994/08/22 New Fuel Priming Pump And Improved Gasket Used{1258}
1994/09/05 Fan V-Belt Part Number Has Changed For Certain Models With The 3204 Engine{1357}
1994/09/05 Use Of 4C-4377 Stress Plate Group In 3114 And 3116 Cylinder Block Reconditioning{0672,0673,1201}
1994/09/05 Remanufactured 3400 Cylinder Heads Now Use Intake And Exhaust Valves With Chrome Plated Valve Stems{1105}
1994/09/05 New Water Seals Used In Cylinder Head Assemblies{1124}
1994/09/12 Improved Fuel Pump Bonnet Seal Has Better Heat Resistance {1251}
1994/09/19 Caterpillar Introduces New Long Life Heavy Duty Engine Coolant{1395}
1994/09/26 Caterpillar Legendary Service Literature Catalog SELD0811 Updated{0374}
1994/09/26 Arc Suppressors Improve Life of Air Conditioner Thermostatic Switch{7337}
1994/09/26 Exhaust Dust Ejector Operation{1055,1068}
1994/10/03 Oversize Fuel Pump Drive Idler Shaft Available To Salvage Cylinder Block{1206}
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.