Accumulator Arm - Remove and Install
Removal Procedure
Start By:
- Remove accumulator arm spring.
- Attach a suitable lifting device to accumulator arm (1) . The weight of accumulator arm (1) is approximately 77 kg (170 lb). Remove nut (3) and pin assembly (2) .
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Illustration 1 | g02651878 |
- Remove bolt (7) and the nut. Remove nut (5) and pin (4) . Reposition cylinder (6) . Remove accumulator arm (1) .
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Illustration 2 | g03082218 |
- Remove sleeves (8) from accumulator arm (1) .
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Illustration 3 | g03080399 |
- Attach a suitable lifting device to lower arm (9) . The weight of lower arm (9) is approximately 82 kg (180 lb).
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Illustration 4 | g03080597 |
- Remove nut (10) and the washer from lower arm (9) .
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Illustration 5 | g03080016 |
- Remove nut (11) and the washer , bolt (12) , and pin assembly (13) . Remove lower arm (9) .
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Illustration 6 | g03080063 |
- Attach a suitable lifting device to upper arm (14) . The weight of upper arm (14) is approximately 82 kg (180 lb).
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Illustration 7 | g03080067 |
- Remove nut (15) and the washer .
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Illustration 8 | g03079879 |
- Remove nut (17) and the washer , bolts (18) , and plate (19) . Remove pin (16) .
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Illustration 9 | g03080068 |
- Remove sleeves (20) . Remove upper arm (14) .
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Illustration 10 | g03080076 |
Installation Procedure
- Position upper arm (14) . The weight of upper arm (14) is approximately 82 kg (180 lb). Lubricate bore and install sleeves (20) in upper arm (14) so that sleeves (20) are flush with the surface of the top and bottom plates.
Note: Gently push the sleeves (20) into the upper arm (14) to not damage the seals.
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Illustration 11 | g03080076 |
- Lubricate pin (16) and install pin (16) into the sleeves (20) and upper arm (14) from the top.
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Illustration 12 | g03080068 |
- Install plate (19) with the pin flats facing fore and aft. Loosely secure the plate (18) with three bolts (18) installed finger tight.
- Install washer and the nut (17) .
Note: Do not torque nut (17) at this time.
- Torque bolts (18) to a torque of 100 ± 20 N·m (74 ± 15 lb ft).
- Install washer and the nut (15) . Tighten nut (15) to a torque of 450 ± 60 N·m (332 ± 44 lb ft).
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Illustration 13 | g03079879 |
- Torque nut (17) to a torque of 450 ± 25 N·m (332 ± 18 lb ft).
Note: Ensure that the upper arm moves freely.
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Illustration 14 | g03079936 |
- Lubricate sleeve (20) (not shown) and install into lower arm (9) being sure that sleeve (20) moves freely in lower arm (9) . Position lower arm (9) . The weight of lower arm (9) is approximately 82 kg (180 lb).
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Illustration 15 | g03080063 |
- Lubricate and install pin assembly (13) in lower arm (9) and frame.
- Install pin assembly (13) with pin flats facing right and left.
- Install bolt (12) hand tight to keep pin assembly (13) from falling down.
- Install nut (10) and the washer . Tighten nut (10) to a torque of 450 ± 60 N·m (332 ± 44 lb ft).
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Illustration 16 | g03080016 |
- Install washer and the nut (11) . Tighten nut (11) to a torque of 450 ± 60 N·m (332 ± 44 lb ft)
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Illustration 17 | g03080279 |
- Position lower arm (9) . The weight of lower arm (9) is approximately 82 kg (180 lb).
Note: Ensure lower arm (9) moves freely.
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Illustration 18 | g03080597 |
- Lubricate sleeves (8) and gently install the sleeves (8) into accumulator arm (1) taking care not to damage seals.
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Illustration 19 | g03080399 |
- Position accumulator arm (1) . Lubricate and install pin assembly (2) being sure that the head of the pin assembly (2) seats into the recess machined in the top arm (14) .
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Illustration 20 | g03080857 |
- Before installing nut (3) , pull the top (14) and bottom (8) arms together using a C-clamp. Periodically move the accumulator arm (1) back and forth while tightening clamp.
- Use a pry bar or suitable lifting device in order to apply a vertical up force on the lower arm (8) ensuring the lower arm (8) is not bound to the pin assembly (13) .
- Retighten C-clamp.
- Install nut (3) and the washer . Tighten nut (3) to a torque of 45 N·m (33 lb ft).
- Continue to tighten nut (3) to line cotter pin up with the next hole.
- Install cotter pin so that the loop is recessed into nut.
- Position cylinder (6) . Lubricate and install pin (4) . Install bolt and nut (7) . Install nut (5) .
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Illustration 21 | g03082218 |
- Tighten nut (5) to a torque of 200 ± 20 N·m (148 ± 15 lb ft).
End By: Install accumulator arm spring.
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