2011/04/27 Caterpillar


Procedure To Improve the Articulation Cylinder Pin Joint on Certain 14M Motor Graders {5265}

Usage:

14M B9J
Motor Grader:
14M (S/N: B9J1-UP; R9J1-UP)
Service Magazine SEPD1252, 11 March 2011, "Procedure To Improve the Articulation Cylinder Pin Joint on Certain 14M Motor Graders". Disregard this article. See the article that follows.

ReferenceRefer to Disassembly and Assembly, RENR9704, "Fuel Tank (Left Hand) - Remove and Install"

ReferenceRefer to Disassembly and Assembly, RENR9704, "Articulation Cylinder - Remove and Install"

Description of Change: A procedure to improve the articulation cylinder pin joint on 14M Motor Graders is now being used. Adding new seals, bearings, washers, and anti-seize compound will prevent the articulation bushings from wearing at low machine hours.

Adaptable To: Table 1 shows the parts that are required for this procedure. This change is adaptable to the following machines:

  • 14M (S/N: B9J105-1450; R9J100-173)

This change is effective with the following machines:

  • 14M (S/N: B9J1451-UP; R9J174-UP)

Table 1
Required Parts    
Item     Part Number     Description     Qty    
1     7K-9203     Lip Type Seal     8    
2     8D-7685     Bearing     2    
3     4C-5592     Anti-Seize Compound     1    
4     8X-5021     Bearing     2    
5     2K-4160     Washer     16    
6     6V-8398     O-Ring Seal     4    
A     287-4548     Pin As     (1)    
J     3B-5316     Cotter Pin     (1)    
K     170-3093     Bushing     (1)    
L     5P-1076     Hard Washer     (1)    
M     8T-4956     Bolt     (1)    
S     287-4547     Pin As     (1)    
( 1 ) Optional Parts - may not be required on newer machines.

Note: Remove the fuel tank and articulation cylinders, if necessary.

ReferenceFor more information on removing the fuel tank, refer to the Disassembly and Assembly, RENR9704, "Fuel Tank (Left Hand) - Remove".

ReferenceFor more information on removing the articulation cylinders, refer to the Disassembly and Assembly, RENR9704, "Articulation Cylinder - Remove".




    Illustration 1g02350619

    View of area (B) and (C)

  1. As shown in Illustration 1, visually inspect the articulation cylinder pin assemblies (A) and (S) at area (B) and (C). Replace articulation cylinder pin assemblies as needed.



    Illustration 2g02350196

    View of lip type seals (1) and bearing (2) to be replaced

  1. Referring to Illustration 2, replace lip type seals (1) and bearing (2) in area (B) as shown above.

  1. Replace the right and left side with like parts.



    Illustration 3g02350197

    Location for anti-seize compound (3)

  1. Referring to Illustration 3, apply anti-seize compound (3) to the inner portion of the machined surface prior to reassembly.



    Illustration 4g02350198

    View of cylinder head end (D) and (E) .




    Illustration 5g02350199

    View of area (D) located on the top of the cylinder head end




    Illustration 6g02350200

    View of area (E) located on the bottom of the cylinder head end

  1. Referring to Illustrations 5 and 6, replace bearing (4) only on the head end of area (D) and (E) of the articulation cylinder.

  1. Replace lip type seals (1) in area (D) and (E) as shown above. Two seals are needed for each cylinder.

    ReferenceRefer to Illustration 2 for orientation of the seals.

  1. Replace the right and left side with like parts.

Washer Placement Procedure

Note: This washer placement procedure is meant to be read in entirety, before installing any shims. The goal of this procedure is to fit as many shims into the joint as possible.

Consider all of the steps in this procedure, concurrently, as the washers are added to the articulation cylinder area.

Focus on one clevis at a time. Each end of the cylinder should be shimmed individually until space is depleted for the washers. Complete shimming before moving on to the other end of the articulation cylinder.

Shims must be always at four locations. If needed, install shims until void is filled. These locations are shown in Illustrations 7 and 12.

Installation of the washers must start on the rod end of the articulation cylinder first.

Installation of Washers for the Rod End of the Articulation Cylinder




    Illustration 7g02349908

    View of the rod end (G) of the articulation cylinder




    Illustration 8g02349915

    View of washers (5)

  1. The rod end of the articulation cylinder is shown at location (G) in Illustrations 7 and 8. Installation of washers (5) should start on the bottom of the rod end (H) of the articulation cylinder.

  1. Install washer (5) at the first location (H) at the bottom of the rod end of the articulation cylinder.

  1. Install washer (5) at the second location (F) on the top of the rod end of the articulation cylinder.



    Illustration 9g02349920

    View of odd number shimming at the bottom of the clevis joint

    This view shows two washers (5) on the top and three washers (5) on bottom.

  1. If an odd number of washers in the joint is necessary, place the extra washer at the bottom area of the clevis joint.

  1. Referring to Illustration 9, install washer (5) to location (H) first. Next, install washer (5) to location (F). Alternate from bottom (H) to top (F) until the joint cannot accept anymore washers (5) .



    Illustration 10g02349917

    View of pin assembly (S) and hardware installed




    Illustration 11g02350077

    View of bolt, bushing, and washer installed

  1. Referring to Illustrations 10 and 11, after installation of the washers is completed, insert pin assembly (S). Reuse cotter pin (J), bushing (K), hard washer (L), and bolt (M) in order to secure the articulation cylinder to the frame.

    Note: This step must be completed before moving on to the head end of the articulation cylinder.

Installation of Washers for the Head End of the Articulation Cylinder

Note: Installation of the washers for the head end must be completed after the installation of washers on the rod end of the articulation cylinder.




    Illustration 12g02349921

    View of the head end (N) of the articulation cylinder.

  1. The head end of the articulation cylinder is shown at location (N) in Illustration 12. Installation of washers (5) should start on the bottom of the head end (R) of the articulation cylinder.

  1. Install washer (5) at the third location (R) on the bottom of the head end of the articulation cylinder.

  1. Install washer (5) at the fourth location (P) on the top of the head end of the articulation cylinder.



    Illustration 13g02349923

    View of washer pack used to verify how many washers are needed

  1. Use washers (5) to verify the amount that will be needed to shim the articulation cylinder correctly.



    Illustration 14g02349924

    View of odd number shimming at the bottom of the clevis joint

    This view shows two washers (5) on the top and three washers (5) on bottom.

  1. If an odd number of washers in the joint is necessary, place the extra washer at the bottom area of the clevis joint.

  1. Referring to Illustration 14, install washer (5) to location (R) first. Next, install washer (5) to location (P). Alternate from bottom (R) to top (P) until the joint cannot accept anymore washers (5) .



    Illustration 15g02350119

    View of pin assembly (A) and hardware installed




    Illustration 16g02350120

    View bolt, bushing, and washer installed

  1. Referring to Illustrations 15 and 16, after installation of the washers is completed, insert pin assembly (A). Reuse cotter pin (J), bushing (K), hard washer (L), and bolt (M) in order to secure the articulation cylinder to the frame.

  1. If the articulation cylinders were removed at the beginning of this rework procedure, installation of four new O-Ring seals (6) is required. After installation of the O-ring seals, reinstall the articulation cylinders to the machine.

    ReferenceFor more information on installing the articulation cylinders, refer to the Disassembly and Assembly, RENR9704, "Articulation Cylinder - Install".

  1. Reinstall the fuel tank if the tank was removed at the beginning of this rework procedure.

    ReferenceFor more information on installing the fuel tank, refer to the Disassembly and Assembly, RENR9704, "Fuel Tank (Left Hand) - Install".

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