784C and 785C Off-Highway Trucks Machine Systems Caterpillar


Front Wheel, Bearing and Duo-Cone Seal - Remove

Usage:

785C 1HW

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
7H-1680  Brake Release Pump 
5J-0490  Bolt 
439-3941  Link Bracket 
1A-9579  Bolt 

Start By:

  1. Remove the wheel, the brake, and the suspension cylinder.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.



NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.




    Illustration 1g01737093

  1. Remove bolts (1) and bolts (2) to remove manifolds (3).


    Illustration 2g01737114

  2. Remove O-ring seals (4).


    Illustration 3g01737113


    Illustration 4g01737035

  3. Use Tooling (A) to release the parking brake. Do not exceed 4137 kPa (600 psi).


    Illustration 5g01737115


    Illustration 6g01737514

  4. Remove bolts (5). Use Tooling (B) to remove cover (6). Remove O-ring seal (7).


    Illustration 7g01737120


    Illustration 8g01737153

  5. Remove bolts (8). Use Tooling (B) to remove retainer (9).


    Illustration 9g01737158

  6. Remove shims (10). Remove bearing cone (11).


    Illustration 10g01737181

  7. Use Tooling (C) and a suitable lifting device to remove wheel assembly (12). The weight of wheel assembly (12) is approximately 590 kg (1300 lb).


    Illustration 11g01737333

  8. Remove bearing cup (13).

  9. Use Tooling (C) and a suitable lifting device to turn over wheel assembly (12). The weight of wheel assembly (12) is approximately 590 kg (1300 lb).


    Illustration 12g01737374

  10. Remove Duo-Cone seal (14).


    Illustration 13g01737393

  11. Remove bolts (15). Use Tooling (D) to remove retainer (16) and O-ring seal (17).


    Illustration 14g01737413

  12. Remove bearing cup (18).


    Illustration 15g01737461

  13. Remove bearing cone (19).


    Illustration 16g01737493

  14. Remove retainer (20).


    Illustration 17g06356602

  15. Remove Duo-Cone seal (21) from retainer (20).

  16. Remove seal (22) from retainer (20).

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