CB22, CB24, CB32 and CC24 Vibratory Compactors Machine Systems Caterpillar

Operator Platform - Remove and Install

Usage:

Removal Procedure

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Table 1
Required Tools
Tool	Part Number	Part Description	Qty
A	138-7575	Link Bracket	2

Start By:

Remove the rollover protective structure (ROPS). Refer to Disassembly and Assembly, "Rollover Protective Structure (ROPS) - Remove and Install".

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Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

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NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.

Note: Put identification marks on all lines, on all hoses, on all wires and on all tubes for installation purposes. Plug all lines, all hoses and all tubes. This will help to prevent fluid loss and this will help to keep contaminants from entering the system.

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Illustration 1	g01459570

Remove bolts (2) and plate (1) .

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Illustration 2	g01459571

Remove the nut and clamp (3) .

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Illustration 3	g01459572

Disconnect harness assembly (4) .

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Illustration 4	g01459573

Remove bolts (5) and plate (6) .

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Illustration 5	g01459574

Remove the nuts and clamp (7). Disconnect hose assemblies (8). Remove control valve (9) and plate (6) .

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Illustration 6	g01459575

Attach lifting slings and a suitable lifting device to seat assembly (10). The weight of seat assembly (10) is approximately 27 kg (60 lb). Remove the bolts and seat assembly (10) .

Remove the water tank. Refer to Disassembly and Assembly, "Water Tank - Remove and Install".

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Illustration 7	g01459380

Remove bolts (11) .

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Illustration 8	g01459382

Remove bolts (13). Lift up console assembly (12) and tilt console assembly (12) toward the engine enclosure.

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Illustration 9	g01459383

Remove set screw (17) and handle (18) .

Remove bolts (15) and plate (14) from throttle assembly (16) .

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Illustration 10	g01459430

Disconnect harness assemblies (20). Remove the nut and clamp (19) .

Pull throttle assembly (16) from the inside of the operator console and move throttle assembly (16) out of the way.

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Illustration 11	g01459434

Disconnect hose assemblies (22) and (23) from metering pump (21). Pull hose assemblies (22) and (23) through the bottom of the operator platform.

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Illustration 12	g01459458

Disconnect harness assembly (25). Pull harness assembly (25) through the bottom of the operator platform.

Remove operator console (24) from the machine.

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Illustration 13	g01459463

Attach Tooling (A), the lifting slings, and a suitable lifting device to operator platform (26). The weight of operator platform (26) is approximately 100 kg (220 lb). Remove bolts (27) .

Remove operator platform (26) .

Installation Procedure

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Table 2
Required Tools
Tool	Part Number	Part Description	Qty
A	138-7575	Link Bracket	2

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Illustration 14	g01459463

Attach Tooling (A), the lifting slings, and a suitable lifting device to operator platform (26). The weight of operator platform (26) is approximately 100 kg (220 lb). Install operator platform (26) .

Install bolts (27). Remove Tooling (A), the lifting slings, and a suitable lifting device from operator platform (26) .

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Illustration 15	g01459458

Install operator console (24) to the machine.

Pull harness assembly (25) from the bottom of the operator platform and connect harness assembly (23) .

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Illustration 16	g01459434

Pull hose assemblies (23) and (22) from the bottom of the operator platform and connect hose assemblies (23) and (22) to metering pump (21) .

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Illustration 17	g01459430

Place throttle assembly (16) into the side of the operator console.

Connect harness assemblies (20). Install clamp (19) and the nut.

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Illustration 18	g01459383

Install plate (14) and bolts (15) to throttle assembly (16) .

Install handle (18) and set screw (17) .

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Illustration 19	g01459382

Lift up console assembly (12) and place console assembly (12) into position. Install bolts (13) .

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Illustration 20	g01459380

Install bolts (11) .

Install the water tank. Refer to Disassembly and Assembly, "Water Tank - Remove and Install".

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Illustration 21	g01459575

Attach lifting slings and a suitable lifting device to seat assembly (10). The weight of seat assembly (10) is approximately 27 kg (60 lb). Install seat assembly (10) and the bolts. Remove lifting slings and a suitable lifting device from seat assembly (10) .

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Illustration 22	g01459574

Place control valve (9) and plate (6) into position. Connect hose assemblies (8) to control valve (9). Install clamp (7) and the nuts.

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Illustration 23	g01459573

Install plate (6) and bolts (5) .

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Illustration 24	g01459572

Connect harness assembly (4) .

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Illustration 25	g01459571

Install clamp (3) and the nut.

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Illustration 26	g01459570

Install plate (1) and bolts (2) .

End By: Install the rollover protective structure (ROPS). Refer to Disassembly and Assembly, "Rollover Protective Structure (ROPS) - Remove and Install".