160M Motor Grader Power Train Caterpillar

Transmission - Install

Usage:

160M B9E

Installation Procedure

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Table 1
Required Tools
Tool	Part Number	Part Description	Qty
A	138-7573	Link Bracket	1
B	138-7575	Link Bracket	3
C	1U-9200	Lever Puller Hoist	1
D	311-5883	Support	1

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NOTICE

Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life.

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Personal injury or death can result from improper lifting or blocking.
When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component.

Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.

Note: Check the O-ring seals for wear or for damage. Replace the components, if necessary.

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Illustration 1	g01387371

Install O-ring seal (68) to transmission (65).
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Illustration 2 g01396276

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Illustration 3 g01386432
Attach Tooling (B), Tooling (C), and a suitable lifting device to transmission (65). The weight of transmission (65) is approximately 862 kg (1900 lb). Position transmission (65) to the machine and install bolts (67). Tighten bolts (67) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
Use Tooling (B), Tooling (C), and the suitable lifting device in order to slightly raise engine (66). Remove Tooling (D) from engine (66). Repeat for the opposite side of the machine.
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Illustration 4 g01386299
Position mount assembly (62) and washer (63). Position support (58) and install bolts (64). Repeat for the opposite side of the machine.
Use Tooling (B), Tooling (C), and the suitable lifting device in order to slightly lower transmission (65).
Install rebound pad (61), washer (60), and bolt (59). Repeat for the opposite side of the machine.
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Illustration 5 g01386295
Connect hose (57). Position elbow (55) and install bolts (56).
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Illustration 6 g01386258
Connect drive shaft (54) and install bolts (53). Tighten bolts (53) to a torque of 28 ± 7 N·m (21 ± 5 lb ft).
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Illustration 7 g01386256
Install clip (52).
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Illustration 8 g01397172

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Illustration 9 g01386170
Attach Tooling (A) and a suitable lifting device to the plate assembly of oil filter assembly (44). Use Tooling (A) and the suitable lifting device in order to hold oil filter assembly (44) in position. Connect harness assembly (51) to clips (50). Install hose assembly (34) and install tube assembly (49). Connect hose assembly (48).
Position valve bypass (45) and install bolts (47). Connect clips (46).
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Illustration 10 g01386167
Connect hose assembly (43) and connect harness assembly (42).
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Illustration 11 g01386163
Install tube assemblies (41) and install clip (40).
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Illustration 12 g01385991
Connect tube assemblies (38) and install cover (39).
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Illustration 13 g01385984
Connect tube assemblies (36) and install bracket (37).
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Illustration 14 g01385968
Install clip (35). Connect hose assembly (34). Connect tube assemblies (33).
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Illustration 15 g01385954
Connect harness assemblies (29) and tighten two bolts (30) (not shown).
Install clips (32) and clips (31).
Connect harness assemblies (28).
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Illustration 16 g01385943
Install the filter assemblies and plate assembly (26). Tighten bolts (27).
Connect clip (25) (not shown). Connect clips (24).
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Illustration 17 g01385936
Connect harness assembly (22) to the filter assemblies.
Connect hose assemblies (23) and (21).
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Illustration 18 g01385926
Connect hose assembly (20).
Install tube assembly (18) and connect clip (19).
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Illustration 19 g01385914
Position manifold assembly (15). Install bolt (17) and bolts (16).
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Illustration 20 g01385909
Connect hose assembly (13).
Connect harness assembly (12).
Connect bracket assemblies (11) and install bolt (14).
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Illustration 21 g01385882
Install bolts (10).
Connect hose assembly (9) and connect hose assembly (8).
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Illustration 22 g01385874
Connect hose assembly (5).
Position hose assembly (6) and install bolts (7). Position hose assembly (3) and install bolts (4).
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Illustration 23 g01385795
Position block (1) and connect hose assembly (2).

End By:

Install the all wheel drive piston pump. Refer to Disassembly and Assembly, "Piston Pump (All Wheel Drive) - Install".
Install the hydraulic and steering pump. Refer to Disassembly and Assembly, "Piston Pump (Hydraulic and Steering) - Install".
Install the fan pump. Refer to Disassembly and Assembly, "Piston Pump (Hydraulic Fan) - Install".
Install the gear pump. Refer to Disassembly and Assembly, "Gear Pump (Transmission Charging and Scavenge) - Install".
Install the cooling system package. Refer to Disassembly and Assembly, "Cooling System Package (Radiator, Aftercooler, Hydraulic Oil Cooler) - Install".