Replacement of the Cover Assembly on the Cab Door{7308} Caterpillar


Replacement of the Cover Assembly on the Cab Door{7308}

Usage:

242B BXM
Multi Terrain Loader:
247B (S/N: MTL1-UP)
257B (S/N: SLK1-UP)
267B (S/N: CYC1-UP)
277B (S/N: MDH1-UP)
287B (S/N: ZSA1-UP)
Skid Steer Loader:
216B (S/N: RLL1-UP)
226B (S/N: MJH1-UP)
232B (S/N: SCH1-UP)
236B (S/N: HEN1-UP)
242B (S/N: BXM1-UP)
246B (S/N: PAT1-UP)
248B (S/N: SCL1-UP)
252B (S/N: SCP1-UP)
262B (S/N: PDT1-UP)
268B (S/N: LBA1-UP)

Introduction

This Special Instruction provides instructions for replacing the cover assembly on the inside of the cab door. Use Table 1 in order to determine the cover assembly that is provided on your machine.

Table 1
Effectivity     Part Number    
216B (S/N: RLL1-5037)
226B (S/N: MJH1-8132)
232B (S/N: SCH1-1996)
236B (S/N: HEN1-5285)
242B (S/N: BXM1-3394)
246B (S/N: PAT1-4825)
247B (S/N: MTL1-4070)
248B (S/N: SCL1-1823)
252B (S/N: SCP1-3562)
257B (S/N: SLK1-6028)
262B (S/N: PDT1-4369)
267B (S/N: CYC1-1424)
268B (S/N: LBA1-1840)
277B (S/N: MDH1-4919)
287B (S/N: ZSA1-4182)    
223-0613 Cover As    
216B (S/N: RLL5038-UP)
226B (S/N: MJH8133-UP)
232B (S/N: SCH1997-UP)
236B (S/N: HEN5286-UP)
242B (S/N: BXM3395-UP)
246B (S/N: PAT4826-UP)
247B (S/N: MTL4071-UP)
248B (S/N: SCL1824-UP)
252B (S/N: SCP3563-UP)
257B (S/N: SLK6029-UP)
262B (S/N: PDT4370-UP)
267B (S/N: CYC1425-UP)
268B (S/N: LBA1841-UP)
277B (S/N: MDH4920-UP)
287B (S/N: ZSA4183-UP)    
282-9041 Cover As    

The cover assemblies that are identified in Table 1 have been cancelled and replaced by new cover assemblies, screws, and spacers. Information on the required parts and step-by-step instructions for installing the parts are provided in the sections that follow.

Required Parts

Table 2
223-0613 Cover As  (1)    
Item     Quantity     Part Number     Description    
1     1     313-9183     Cover As    
2     2     3E-8020     Screw    
3     2     315-1981     Spacer    
( 1 ) This part has been cancelled and replaced by the parts that are specified in this table.

Table 3
282-9041 Cover As  (1)    
Item     Quantity     Part Number     Description    
1     1     313-9185     Cover As    
2     2     3E-8020     Screw    
3     2     315-1981     Spacer    
( 1 ) This part has been cancelled and replaced by the parts that are specified in this table.

Table 4
Miscellaneous Part    
Item     Quantity     Part Number     Description    
4     1     157-7228     Adhesive (1)
1 ounce Bottle    
( 1 ) LOCTITE® 414 Super Bonder®

Installation Procedure




    Illustration 1g01390278

    Inside view of cab door

    (A) (B) 9X-2044 Screw

    (C) 138-4883 Rocker Switch

    (D) Former cover assembly

  1. Remove cover assembly (D). See Illustration 1.

    1. Remove rocker switch (C) .

    1. Remove the two screws (A) .

    1. Remove the four screws (B) .

    1. Remove cover assembly (D) .

      Note: Retain rocker switch (C) and the four screws (B) for the reinstallation. Discard the two screws (A) and cover assembly (D) .




    Illustration 2g01392898

    (1) New cover assembly

    (2) 315-1981 Spacer

  1. Glue spacers (2) to the underside of new cover assembly (1), as shown. See Illustration 2. Use adhesive (4) .

    Note: Apply a small amount of the adhesive on the spacer. Then, place the spacer to the underside of the cover assembly so that the hole in the spacer aligns with the mounting hole in the cover assembly. See Illustration 2. Wipe off any excess adhesive material.




    Illustration 3g01393165

    Inside view of cab door

    (1) New cover assembly

    (3) 3E-8020 Screw

    (B) 9X-2044 Screw

    (C) 138-4883 Rocker Switch

  1. Install the new cover assembly (1) on the inside of the cab door. See Illustration 2.

    1. Position the new cover assembly (1) with the two spacers (2) on the inside of the cab door.

    1. Reinstall rocker switch (C) .

    1. Install the two new screws (3) .

    1. Reinstall the four screws (B) .

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