246C, 256C, 262C, 262C2 and 272C Skid Steer Loaders Power Train Caterpillar


Piston Motor (Hydrostatic) - Remove

Usage:

256C DWS

Removal Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
1U-9745  Air/Hydraulic Jack Gp 
8S-7631  Tube 
8S-7615 Pin 
8S-7640 Stand 
304-8950  Tube As 
304-8951  Trolley 
1U-9200  Lever Puller Hoist 
8S-7631  Tube 
8S-7640 Stand 
8S-7615 Pin 
8S-8048 Saddle 

Note: Put identification marks on all hoses, on all hose assemblies, on all harness assemblies, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.

Note: Cleanliness is an important factor. Before you begin the removal procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.




    Illustration 1g01322019

  1. Raise the lift arms and position the cylinder lock (1).

  2. Raise the cab. Refer to Disassembly and Assembly, "Cab - Tilt".

  3. If equipped, remove the air conditioner and heater. Refer to Disassembly and Assembly, "Air Conditioner and Heater - Remove".


    Illustration 2g01326382

  4. Remove bolts (2) and position plate assembly (3) out of the way.


    Illustration 3g01326399

  5. Drain the oil from the drive chain case. Refer to Operation and Maintenance Manual, "Drive Chain Case Oil - Change".

  6. Remove bolts (4) and plate (5).


    Illustration 4g01326401

  7. Use Tooling (A) in order to raise the side of the machine. Position suitable blocking in order to support the side of the machine. Repeat for the rear of the machine.


    Illustration 5g01326496

  8. Loosen front axle bolts (6) in order to release the chain tension. Repeat for the rear axle bolts.


    Illustration 6g01326512

  9. Disconnect hose assemblies (7) and harness assembly (8).


    Illustration 7g01326516


    Illustration 8g01326518

  10. Position Tooling (B) and Tooling (F) on each side of the machine. Position tube assembly (C), trolley (D), and Tooling (E) onto Tooling (B) and (F). Attach piston motor (9) to Tooling (E). The weight of piston motor (9) is approximately 50 kg (110 lb).


    Illustration 9g01326527


    Illustration 10g01326528

  11. Remove bolt (11) and retainer (12). Remove nuts (10). Remove sprockets 13 and piston motor (9).

    Note: The piston motor and the sprockets will be removed at the same time.



    Illustration 11g01326530

  12. Remove O-ring seal (14) and spacer (15) from piston motor (9).

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