583T Pipelayer Power Train Caterpillar


Track Carrier Roller - Remove and Install - Right Side

Usage:

583T CMX

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1U-9200     Lever Puller Hoist     1    
B     260-9412     Chain As     1    

  1. Release the track tension. Refer to Operation and Maintenance Manual, "Track Tension - Check/Adjust".



    Illustration 1g01255210

  1. Remove bolts (1) and two track shoes (2) that are directly above track carrier roller (3) .



    Illustration 2g01255392

  1. Attach Tooling (A) to link assembly (4). Attach Tooling (B) to Tooling (A). Attach the other end of Tooling (B) to track (5). Use Tooling (A) in order to raise track (5) approximately 51 mm (2.0 inch) above track carrier roller (3) .



    Illustration 3g01255927

  1. Attach a suitable lifting device to track carrier roller (3) and run the suitable lifting device between the track links. Remove bolts (6) and remove track roller cap (7) from each side of track carrier roller (3) .



    Illustration 4g01255933



    Illustration 5g01256213

  1. Position track carrier roller (3) for better access. Remove the suitable lifting device and then attach the suitable lifting device to track carrier roller (3) in order to remove track carrier roller (3) from the machine.

Installation Procedure

Table 2
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1U-9200     Lever Puller Hoist     1    
B     260-9412     Chain As     1    



    Illustration 6g01256949

  1. Attach Tooling (A) to link assembly (4). Attach Tooling (B) to Tooling (A). Attach the other end of Tooling (B) to track (5). Use Tooling (A) in order to raise track (5) .



    Illustration 7g01256213

  1. Attach a suitable lifting device to track carrier roller (3) in order to position track carrier roller (3) onto the machine. Remove the suitable lifting device from track carrier roller (3) .



    Illustration 8g01255933

  1. Attach the suitable lifting device to track carrier roller (3) in order to run the suitable lifting device between the track links.



    Illustration 9g01256822

  1. Position track carrier roller (3) onto bracket assemblies (8) .



    Illustration 10g01255927



    Illustration 11g01258271

  1. Align the dowel in track roller caps (7) with the hole in the shaft of track carrier roller (3) .

  1. Position track roller cap (7) on each side of track carrier roller (3). Position bolts (6) .

    Note: Tighten the bolt on the abutment side of track roller cap (7) first.

  1. Tighten bolts (6) to a torque of 750 ± 70 N·m (550 ± 50 lb ft).

  1. Remove the suitable lifting device from track carrier roller (3). Remove Tooling (A) and Tooling (B) from the machine.



    Illustration 12g01255210

  1. Position track shoes (2) over track carrier roller (3). Apply oil to the threads of bolts (1) and the washer faces. Install bolts (1) and the washers. Tighten bolts (1) to a torque of 650 ± 70 N·m (480 ± 50 lb ft). Tighten bolts (1) to an additional 120 ± 5 degrees.

  1. Adjust the track tension. Refer to Operation and Maintenance Manual, "Track Tension - Check/Adjust".

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