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R1600G Load Haul Dump Machine Systems Caterpillar


Tilt Lever and Tilt Link - Remove

Usage:

R1600G 9PP

Removal Procedure

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Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     5P-8715     Forcing Bolt     3    
B     5P-5265     Forcing Bolt     3    
C     9EP0678     Tool-Tilt lever pin     1    
D     9EQ1650     Tool-Tilt Lever Pin     1    
E     3S-6224


8S-8033    		 Electric Hydraulic Pump Gp (115-VOLT)
or
Electric Hydraulic Pump Gp (230-VOLT)    		 1    
6V-3175 Double Acting Cylinder     1    
6V-0027 Adapter     1    
4C-9634 Puller Stud     1    
9U-6832 Nut     1    
9U-5340 Sleeve Extension     1    
F     3S-6224


8S-8033    		 Electric Hydraulic Pump Gp (115-VOLT)
or
Electric Hydraulic Pump Gp (230-VOLT)    		 1    
6V-3175 Double Acting Cylinder     1    
1P-1839 Bearing Puller Adapter     1    
4C-9634 Puller Stud     1    
9U-6832 Nut     1    
9S-5431 Puller Sleeve As     1    

Start By:

  1. Install the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Remove and Install".
  2. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "System Pressure - Release".

  1. Lower the bucket to a hard, level surface.
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    Illustration 1g01083033

  1. Disconnect seven hose assemblies (1) .
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    Illustration 2g01083038

  1. Attach a suitable lifting device to tilt link (2). The weight of tilt link (2) is approximately 125 kg (275 lb).

  1. Remove nut (3), the washer and the bolt.
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    Illustration 3g01084689

  1. Remove three plugs (4) .
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    Illustration 4g01083039

  1. Install Tooling (A). Tighten Tooling (A) evenly to remove collet (5) .

  1. Repeat Step 5 and Step 6 for the collet on the other side.
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    Illustration 5g01190242

  1. Remove pin (6) .

  1. Lower tilt link (2) to the ground.
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    Illustration 6g01196791

  1. Remove four bolts (7) and guard (8) .
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    Illustration 7g01196792

  1. Attach a suitable lifting device to tilt cylinder (9). The weight of tilt cylinder (9) is approximately 360 kg (794 lb).
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    Illustration 8g01196793

  1. Start the engine. Extend the tilt cylinder rod until the tilt lever is in the position shown in Illustration 8. Stop the engine.

  1. Remove bolt (10), and the washer from collet (11) .

  1. Remove three plugs (12) from collet (11) .
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    Illustration 9g01196794

  1. Install Tooling (A) to collet (11). Tighten Tooling (A) to remove collet (11) .

  1. Repeat Step 14 and Step 15 for the collet on the other side.
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    Illustration 10g01196796

  1. Remove pin (13) .
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    Illustration 11g01196795

  1. Start the engine. Retract the tilt cylinder rod until the tilt lever is in the position shown in Illustration 11. Stop the engine.
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    Illustration 12g01196410

  1. Attach a suitable lifting device to tilt lever (14). The weight of tilt lever (14) and the tilt link is approximately 670 kg (1477 lb).

  1. Remove bolt (15), the washer and the nut from collet (16) .

  1. Remove three plugs (17) from collet (16) .
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    Illustration 13g01196422

  1. Install Tooling (B) to collet (16). Tighten Tooling (B) to remove collet (16) .

  1. Repeat Step 21 and Step 22 for the collet on the other side.
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    Illustration 14g01196799

  1. Install Tooling (C) using bolt (15), the washer and the nut removed in Step 20.

  1. Separate pin (19) from lift arms (18) and tilt lever (14) .
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    Illustration 15g01196413

  1. Install Tooling (D) and a suitable lifting device to the lift arms and to pin (19). The weight of pin (19) is approximately 60 kg (132 lb). to the lift arms and to pin (19) .

  1. Remove pin (19) and the shims.
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    Illustration 16g01196802

  1. Remove tilt lever (14) and the tilt link from the machine.
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    Illustration 17g01196803

  1. Position tilt lever (14) and tilt link (2) on a smooth level surface.
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    Illustration 18g01196804

  1. Remove bolt (21), nut and the washer.

  1. Remove three plugs (20) .
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    Illustration 19g01196805

  1. Install Tooling (A). Tighten Tooling (A) evenly to remove collet (22) .

  1. Repeat Step 31 and Step 32 for the collet on the other side.
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    Illustration 20g01196806

  1. Remove pin (23) .
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    Illustration 21g01196807

  1. Remove lip seals (24) from each side of tilt lever (14) .
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    Illustration 22g01196808

  1. Use Tooling (E) to remove the bearing sleeve from tilt lever (14) .
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    Illustration 23g01196809

  1. Remove lip seals (25) from both sides of tilt link (2) .

  1. Repeat Step 37 for the other end of tilt link (2) .
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    Illustration 24g01196810

    Typical example

  1. Install Tooling (F). Use Tooling (F) to remove the two bearing sleeves from tilt link (2) .

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