Final Drive - Disassemble
Disassembly Procedure
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Required Tools     | |||
Tool     | Part Number     | Description     | Qty     |
A     | 138-7575     | Link Bracket     | 2     |
B     | 1P-0510     | Driver Group     | 1     |
C     | 8B-7548     | Push-Puller Tool Gp     | 1     |
8H-0684 | Ratchet Wrench     | 1     | |
8B-7554 | Bearing Cup Puller     | 1     | |
D     | 138-7573     | Link Bracket     | 3     |
E     | 1P-0520     | Driver Group     | 1     |
6V-3160 | Double Acting Cylinder     | 1     | |
1D-4620 | Bolt     | 4     | |
FT-1934 | Beam     | 1     | |
5P-8248 | Washer     | 4     | |
9U-6600 | Hand Hydraulic Pump     | 1     | |
F     | 138-7574     | Link Bracket     | 2     |
G     | 1P-1855     | Retaining Ring Pliers     | 1     |
Start By:
- Remove the final drive.
- Install Tooling (A) and a suitable lifting device to planetary carrier (2) . The weight of planetary carrier (2) is approximately 110 kg (240 lb).
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Illustration 1 | g01125925 |
- Remove bolts (1) .
- Remove planetary carrier (2) and the O-ring seal from the hub.
- Remove bolts (4) . Remove covers (3) and the O-ring seals from planetary carrier (2) .
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Illustration 2 | g01125927 |
- Use Tooling (B) and a suitable press in order to remove shafts (5) from planetary carrier (2) .
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Illustration 3 | g01125932 |
- Remove planetary gears (6) from planetary carrier (2) .
- Remove bearing cones (7) from planetary gears (6) .
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Illustration 4 | g01125934 |
- Use Tooling (C) in order to remove bearing cups (8) from planetary gears (6) .
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Illustration 5 | g01125941 |
- Install Tooling (D) and a suitable lifting device to planetary carrier (10) . Remove sun gear (9) and planetary carrier (10) from the hub. The weight of sun gear (9) and planetary carrier (10) is approximately 46 kg (101 lb).
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Illustration 6 | g01125945 |
- Remove Tooling (D) .
- Reposition planetary carrier (10) and sun gear (9) .
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Illustration 7 | g01125947 |
- Use Tooling (G) in order to remove retaining ring (11) from sun gear (9) .
- Use two people in order to remove planetary carrier (10) from sun gear (9) . The weight of planetary carrier (10) is approximately 37 kg (82 lb).
- Remove bolts (12) and retainers (13) .
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Illustration 8 | g01125968 |
- Use Tooling (B) and a suitable press in order to remove shafts (15) from planetary carrier (10) .
- Remove planetary gears (14) from planetary carrier (10) .
- Remove bearing cones (17) from planetary gears (14) .
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Illustration 9 | g01125979 |
- Remove bearing cups (16) from planetary gears (14) .
- Remove ring (19) . Remove bolts (20) and retainer (18) .
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Illustration 10 | g01125992 |
- Use a suitable magnet in order to remove pins (21) from hub (22) .
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Illustration 11 | g01126008 |
- Install Tooling (D) and a suitable lifting device to hub (22) . Remove hub (22) and ring gear (23) . The weight of hub (22) and ring gear (23) is approximately 80 kg (176 lb).
- Remove Tooling (D) .
- Reposition hub (22) and ring gear (23) .
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Illustration 12 | g01126154 |
- Use Tooling (G) in order to remove retaining ring (24) from ring gear (23) .
- Remove hub (22) from ring gear (23) .
- Install Tooling (E) onto hub (26) .
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Illustration 13 | g01126303 |
- Use Tooling (E) to loosen hub (26) from spindle (27) .
- Remove Tooling (E) .
- Remove bearing cone (25) (not shown) from spindle (27) .
- Install Tooling (F) and a suitable lifting device to hub (26) . The weight of hub (26) is approximately 280 kg (620 lb).
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Illustration 14 | g01126335 |
- Remove hub (26) from spindle (27) . Remove Tooling (F) .
- Reposition hub (26) .
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Illustration 15 | g01126340 |
- Remove Duo-Cone seal (28) .
Note: Mark Duo-Cone seal (28) for installation purposes.
- Remove bearing cup (29) from hub (26) .
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Illustration 16 | g01126347 |
- Reposition hub (26) .
- Remove bearing cup (30) from hub (26) .
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Illustration 17 | g01126352 |
- Remove lip seal (31) from hub (26) .
- Position spindle (27) .
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Illustration 18 | g01126378 |
- Remove lip seal (33) and retainer (32) from spindle (27) .
- Remove bearing cone (34) and Duo-Cone seal (35) from spindle (27) .
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