826H Landfill Compactor, 825H Soil Compactor and 824H Wheel Dozer Engine Supplement Caterpillar


Piston Motor (Hydraulic Fan) - Disassemble

Usage:

824H ASX

Disassembly Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     6V-2166     Bearing Puller Gp     1    
B     1P-1862     Pliers     1    

Start By:

  1. Remove the fan and the piston motor. Refer to Disassembly and Assembly, "Fan and Piston Motor (Hydraulic Fan) - Remove".



    Illustration 1g01081544

  1. Remove bolts (1) and remove cover assembly (2) .



    Illustration 2g01081545

  1. Remove O-ring seal (3) from cover assembly (2) .



    Illustration 3g01081546

  1. Remove pins (4) and remove brass plate (5) .



    Illustration 4g01081547

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.

    ----------------------

  1. Remove plug (6). Remove O-ring seal (7) from plug (6) .

  1. Remove plug (11). Remove O-ring seal (10) from plug (11). Remove plunger (8) and spring (9) .



    Illustration 5g01081549

  1. Use Tooling (A) in order to remove bearing (12) from cover assembly (2) .



    Illustration 6g01081550

  1. Remove rotating assembly (13) from the housing assembly.



    Illustration 7g01092438

    ------ WARNING! ------

    Personal injury can result from being struck by parts propelled by a released spring force.

    Make sure to wear all necessary protective equipment.

    Follow the recommended procedure and use all recommended tooling to release the spring force.

    ----------------------

  1. Remove pistons (14) and retainer (15) from barrel (18) .

  1. Remove pistons (14) from retainer (15) .

  1. Remove bearing (16) and pins (17) from barrel (18) .

  1. Use a suitable press and Tooling (B) in order to remove retaining ring (22) .

  1. Remove shim (21), spring (20), and shim (19) .



    Illustration 8g01081551

  1. Remove swashplate (23) from the housing assembly.



    Illustration 9g01081553

  1. Remove retaining ring (24) .



    Illustration 10g01081555

  1. Place the housing assembly in a suitable press, as shown. Press shaft (25) out of the housing assembly.



    Illustration 11g01081556

  1. Separate seal (26) from ring (27) .



    Illustration 12g01081557

  1. Remove two retaining rings (29) from shaft (25). Remove two thrust rings (30) and bearing (28) from shaft (25) .



    Illustration 13g01081558

  1. Use a suitable press in order to remove bearing (31) .

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