Final Drive - Disassemble
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 1P-2420 | Transmission Repair Stand | 1 |
FT-0957 | Adapter Gp | 4 | |
FT-0996 | Positioning Gp | 4 | |
B | 138-7575 | Link Bracket | 3 |
C | 7/16 by 14 NC by 7 (Bolt) | 3 | |
D | 1P-0520 | Driver Gp | 1 |
E | 1P-1861 | Retaining Ring Pliers | 1 |
Start By:
- Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remov e".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
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NOTICE |
---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. |
- Remove bearing cone (1) from shaft (2).
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Illustration 2 g00927501 - Mount final drive (3) to Tooling (A).
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Illustration 3 g00927502 - Remove O-ring seal (4).
- Remove sun gear (5).
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Illustration 4 g00927503 - Remove bolts (6) and retainers (7).
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Illustration 5 g00927504 - Use two people to remove ring gear (8). The weight of ring gear (8) is approximately
45 kg (100 lb) . - Use a suitable device to pry up planetary carrier (9). Install a suitable blocking.
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Illustration 6 g00927505 - Install Tooling (B) and Tooling (C). Attach a suitable lifting device to Tooling (B) and remove planetary (9). The weight of planetary (9) is approximately
110 kg (243 lb) .Show/hide tableIllustration 7 g00927507 - Use two people to remove shaft (2). The weight of shaft (2) is approximately
27 kg (60 lb) . - Remove seal (10) and bearing cup (11).
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Illustration 8 g00927509 - Rotate final drive housing (12). Mount final drive housing (12) on Tooling (A).
- Remove bearing cup (13).
- Remove bolts (14) and remove retainer (15). Remove shims (15A).
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Illustration 9 g00927510 - Remove O-ring seal (16).
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Illustration 10 g01071296 - Attach Tooling (B) to housing (12A). Use a suitable lifting device to remove housing (12A) from housing (12B). The weight of housing (12A) is approximately
100 kg (220 lb) .Show/hide tableIllustration 11 g01071304 - Remove rings (17) and washer (18) from housing (12B).
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Illustration 12 g01071313 - Remove washer (19) and seal (20) from housing (12A).
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Illustration 13 g00927516 - Use Tooling (D) and a suitable press to remove bearing cone (21) from shaft (2).
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Illustration 14 g01352643 - Remove bolts (22) and remove retainers (23).
- Remove shafts (24).
- Remove gears (27) from planetary carrier (9). Remove washers (28).
- Remove rollers (25) from gears (27). Remove spacers (26).
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Illustration 15 g01352915 - Use Tooling (E) to remove retaining ring (29) and remove washer (30) from planetary carrier (9).
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Illustration 1 | g00928929 |
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