CAES ULTRA Machine Control ; Guidance Products Computer Aided Earthmoving System Caterpillar


Digital Terrain Model

Usage:

- 2TZ
Three types of files are used by the CAESultra system for grade and slope applications. Each file provides essential information for the applications.

Original ground - Provides a model of the surface before construction work has begun. If necessary, the model can be reset.

Current ground - Provides a digital model of the current terrain. CAESultra updates this file as the machine is operating.

Elevation design - Provides the target surface

When an operator views a "Plan" window with a color-coded map of the work that is to be performed, the operator is actually looking at both the Current Ground file and the Elevation Design file.

When only an Elevation Design file is configured, then the operator will see a gray colored "Plan" window.. As the machine tracks over the terrain, a Current Ground file will be generated. This file updates the grayed-out areas and provides the color-coded map of the work that needs to be performed.




Illustration 1g01191555

(1) Original Ground

(2) Current Ground

(3) Elevation Design

Digital terrain information is stored in files with a "*.cat" extension. Application packages and/or manual operations are used to generate the *.cat files. Illustration 2 provides an overview of both methods.




Illustration 2g01191778

Original Ground

Original Ground files can be produced automatically by a machine that is equipped with CAESultra.




Illustration 3g00989531

If the automatic method is not used, then the Original Ground file is created from a series of ground survey points (4). The points are obtained using either a site design software package or else a surveyor software package.




Illustration 4g01191368

Original ground survey points

The original ground points will typically be used to create a Triangulated Irregular Network (TIN) (5) of the area.




Illustration 5g01191573

Triangulated Irregular Network (TIN)

The CAESultra system uses a grid system (6) in order to represent both the original ground and the current ground. A combination of the overall area, the size of the machine, and the resolution that is required for the Surface Model, all affect the spacing of the established grid.




Illustration 6g01191606

(6) Grid arrangement

(7) Grid cell centers

The TIN uses a set of Cartesian coordinates to define the center points, (x) and (y), and the elevations (z) of the cells within the grid.




Illustration 7g01191581

Grid arrangement with cell center elevations (8)

CAESultra then uses these coordinates to create an "Internal surface" grid cell model (9) that represents the original ground. This model will be used for operations and calculations.




Illustration 8g01191643

(9) Cell grid representation of Original ground surface

Current Ground

The current ground (2) is the surface that is continuously updated as the machine traverses the area. Typically, the initial Current ground and the Original ground are identical. Current ground files can be produced automatically by a machine that is equipped with CAESultra.




Illustration 9g01191665

(2) Current ground




Illustration 10g01191656

Illustration 11 depicts the process for updating the terrain model. The actual topography of the terrain is used as a starting point for the model. As the machine traverses the terrain, an updated terrain model is produced. The terrain elevations cannot be updated until the machine traverses the area. Once the dozing operations are completed, the terrain model can be accurately updated.




Illustration 11g01191686

Updating the Terrain Model Elevations

(10) Actual topography

(11) Updated terrain model

(12) No terrain elevations until machine traverses the area

(13) Dozing operations are complete. Terrain model can now be updated.

Design

The design can be created by using a "site design" software package.




Illustration 12g01191707

Elevation design created with software package

CAESultra requires Elevation Design files that are in the TIN format.

Reference: Refer to the METSmanager manual for supported formats.




Illustration 13g01191708

Elevation design in TIN format

Caterpillar Information System:

CAES ULTRA Machine Control ; Guidance Products Computer Aided Earthmoving System Switches
CAES ULTRA Machine Control ; Guidance Products Computer Aided Earthmoving System Annunciator
CB-214D, CB-224D and CB-225D Vibratory Compactors Machine Systems Hydraulic Oil Cooler - Remove and Install
CB-214D, CB-224D and CB-225D Vibratory Compactors Machine Systems Hydraulic Tank - Remove and Install
R2900G Load Haul Dump Power Train Electronic Control System Solenoid Valves
CP34 and CS34 Vibratory Soil Compactors Axle Oil Sample - Obtain
C15 and C18 Engines for Caterpillar Built Machines Turbocharger - Assemble
C15 and C18 Engines for Caterpillar Built Machines Turbocharger - Disassemble
CP34 and CS34 Vibratory Soil Compactors Axle Oil Level (Rear) - Check
914G and 914G2 Compact Wheel Loaders and IT14G and IT14G2 Integrated Toolcarrier Hydraulic System Relief Valve (Main) - Test and Adjust
446D Backhoe Loader Engine Air Filter Service Indicator - Inspect
980H Wheel Loader Steering System Steering Neutralizer Valve
CP-323C and CS-323C Paving Compactors Battery - Clean/Check
C15 and C18 Engines for Caterpillar Built Machines Engine Oil Pump - Remove
CP-323C and CS-323C Paving Compactors Battery or Battery Cable - Inspect/Replace
CP-323C and CS-323C Paving Compactors Circuit Breakers - Reset
3524B Engines for 797 and 797B Off-Highway Trucks Cold Mode Operation
C15 and C18 Engines for Caterpillar Built Machines Engine Oil Pump - Install
C15 On-Highway Engine Engine Oil Pump - Disassemble
C15 On-Highway Engine Engine Oil Pump - Assemble
914G and 914G2 Compact Wheel Loaders and IT14G and IT14G2 Integrated Toolcarrier Hydraulic System Relief Valve (Line) - Test and Adjust
2004/03/29 Special Instruction, REHS1037 , "Installation Instructions for the Electric Fuel Priming Pump on Caterpillar Equipment With the 24 Volt System" has been Revised {1258}
CP-323C and CS-323C Paving Compactors Cooling System Coolant (ELC) - Change
CB-214D, CB-224D and CB-225D Vibratory Compactors Machine Systems Gear Pump (Steering) - Remove
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.