R2900G Load Haul Dump Braking System Caterpillar


Parking Brake (Automatic Function)

Usage:

R2900G GLK
The Power Train Electronic Control Module (Power Train ECM) receives input signals from pressure switches in the braking system. If a braking system failure occurs and accumulator oil pressure is lost, the Power Train ECM will automatically engage the parking brake.

The Power Train ECM also receives an input signal from the transmission oil pressure sensor for the electronic transmission control. If transmission oil pressure is lost, the Power Train ECM will automatically engage the parking brake. This may be caused by a transmission hydraulic failure, a stalled engine, or other failure.

Reference: For information on the automatic parking brake function, refer to Power Train Electronic Control System, Systems Operation, Troubleshooting, Testing and Adjusting, "Power Train Electronic Control System" for the machine that is being serviced.

Low Service Brake Oil Pressure




Illustration 1g01032562

Left side view of the rear frame

(1) Brake accumulator oil pressure switch for the alert indicator

(2) Brake accumulator oil pressure switch for brake application

When the engine is started, brake accumulator oil pressure increases. When the pressure reaches 5857 ± 345 kPa (850 ± 50 psi) pressure switch (2) closes. The Power Train ECM receives this signal and will allow the parking brake to be disengaged.

When the pressure increases to 10700 kPa (1550 psi) pressure switch (1) closes. The Caterpillar Monitoring System receives a signal from the oil pressure switch. The Caterpillar Monitoring System will then turn off the brake accumulator oil pressure alert indicator on the Caterpillar Monitoring System display.

If the brake accumulator hydraulic oil pressure decreases to 9000 ± 540 kPa (1300 ± 78 psi), pressure switch (1) will open and the brake accumulator oil pressure alert indicator on the Caterpillar Monitoring System display will come on. This will warn the operator of low brake accumulator hydraulic oil pressure. If machine operation is continued and the brake accumulator hydraulic oil pressure decreases to 5168 ± 172 kPa (750 ± 25 psi), pressure switch (2) will open. Pressure switch (2) sends a signal to the Power Train ECM and the parking brake will automatically engage.

Once the parking brake has been engaged, the parking brake will remain engaged until the brake accumulator oil pressure increases above 5857 ± 345 kPa (850 ± 50 psi). The operator must then cycle the parking brake switch from the ON position to the OFF position in order to disengage the parking brake.

Reference: For information on the brake accumulator oil pressure switches, refer to Power Train Electronic Control System, Systems Operation, Troubleshooting, Testing and Adjusting, "Switches" for the machine that is being serviced.

Low Transmission Oil Pressure




Illustration 2g01035022

Rear view of the transmission

(3) Transmission oil pressure sensor for alert indicator and brake application

The oil pressure sensor senses the oil pressure in the transmission hydraulic system. The oil pressure sensor sends a signal to the Power Train ECM.

During normal machine operation, the transmission oil pressure will be 2550 ± 70 kPa (370 ± 10 psi). The Power Train ECM will sense this pressure through oil pressure sensor (3). If the transmission oil pressure decreases to 550 kPa (80 psi), the Power Train ECM will send a signal over the CAT Data Link to the Caterpillar Monitoring System. The Caterpillar Monitoring System will then activate the transmission oil pressure alert indicator on the Caterpillar Monitoring System display. The alert indicator will remain activated until the pressure increases above 550 kPa (80 psi).

If machine operation is continued and transmission oil pressure decreases below 450 kPa (65 psi), the Power Train ECM will automatically engage the parking brake.

The parking brake will remain engaged until the transmission oil pressure increases above 550 kPa (80 psi). The operator must then cycle the parking brake switch from the ON position to the OFF position in order to disengage the parking brake.

Reference: For information on the transmission oil pressure sensor, refer to Power Train Electronic Control System, Systems Operation, Troubleshooting, Testing and Adjusting, "Sensors" for the machine that is being serviced.

Caterpillar Information System:

R1600G Load Haul Dump Power Train Electronic Control System Cat Data Link
R1600G Load Haul Dump Power Train Electronic Control System System Schematic
416D, 420D, 424D, 428D, 430D, 432D and 442D Backhoe Loaders Alert Indicators
TH220B and TH330B Telehandlers Power Train Drive and Steering Axle (Rear) - Install
2003/11/10 Latest Version of Payload Control System (PCS) Software Is Now Available {7620}
216B2, 226B2, 232B2 and 242B2 Skid Steer Loaders Machine Systems Tire and Rim
24H Motor Grader Hydraulic and Steering System Pump Control Valve - Test and Adjust
C9 Engines for Caterpillar Built Machines Camshaft - Install
C9 Engine For Caterpillar Built Machines Camshaft - Remove
CP-323C and CS-323C Vibratory Compactors Machine Systems Articulating and Oscillating Hitch - Install
CP-323C and CS-323C Vibratory Compactors Machine Systems Articulating and Oscillating Hitch - Remove
247B, 257B, 267B, 277B and 287B Multi Terrain Loaders and 216B, 226B, 232B, 236B, 242B, 246B, 248B, 252B, 262B and 268B Skid Steer Loaders Interlock Electronic Control System Diagnostic Operation
R1300G Load Haul Dump Power Train Final Drive Planetary Carrier - Disassemble
R1300G Load Haul Dump Power Train Final Drive Planetary Carrier - Assemble
725 and 730 Articulated Trucks Steering, Suspension, and Body Hoist Hydraulic Systems Piston Pump (Brake, Hoist, Fan) - Test and Adjust
725 and 730 Articulated Trucks Steering, Suspension, and Body Hoist Hydraulic Systems Electric Drive Pump (Secondary Steering) - Check
725 and 730 Articulated Trucks Steering, Suspension, and Body Hoist Hydraulic Systems Relief Valve (Hoist Lower) - Test and Adjust
C-9 Engine for TK711, TK721, TK722, TK732, TK741, TK751, and TK752 Track Feller Bunchers Mechanical Noise (Knock) in Engine
2003/11/17 New Gasket for the Turbocharger's Water Lines {1052, 1380}
2003/11/01 New Gasket for the Turbocharger's Water Lines {1052, 1380}
247B, 257B, 267B, 277B and 287B Multi Terrain Loaders and 216B, 226B, 232B, 236B, 242B, 246B, 248B, 252B, 262B and 268B Skid Steer Loaders Interlock Electronic Control System Indicators
2003/12/15 New Gaskets in the Water Lines Groups {1380}
2003/12/01 New Gaskets in the Water Lines Groups {1380}
TH350B, TH355B, TH360B, TH460B and TH560B Telehandlers Power Train Steering Cylinder - Remove and Install
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.