PRODUCT SUPPORT PROGRAM FOR REPLACING THE JACKET WATER HEATER FUSE HOLDER ON CERTAIN C1.5 AND C2.2 POWERED GENSETS
Usage:
REBE5792-00
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| 15Jul2010 |
U-262
A-202
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| After Failure Only | PRODUCT SUPPORT PROGRAM FOR REPLACING THE JACKET WATER HEATER FUSE HOLDER ON CERTAIN C1.5 AND C2.2 POWERED GENSETS |
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| 1609 1383 | PS51864 |
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| NOTE: | This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51864" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code. |
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| NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
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TERMINATION DATE |
| 31Jul2011 |
PROBLEM
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| The existing fuse holder used in the Jacket Water Heater (JWH) circuit can fail on certain C1.5 and C2.2 powered gensets. If the existing fuseholder fails, it will render the JWH inoperable. |
AFFECTED PRODUCT
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| Model | Identification Number |
| C1.5 | GBD00202-00203, 207-208, 211-212 NCA00425, 428 |
| C2.2 | GBE00251, 275-276, 316, 340-341, 347 NCB00368, 554, 575, 595, 597-599 |
PARTS NEEDED
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Qty |
Part Number | Description |
| 1 | 0365774 | FUSE |
| 1 | 2617827 | FUSE HOLDER AS. |
| 1 | 2619318 | FILM-FUSE BRKT |
| 1 | 3483891 | FUSE HOLDER AS |
| In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 1% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. | ||
ACTION REQUIRED
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| Replace the existing JWH fuseholder and fuse with the 348-3891 Fuseholder and associated 036-5774 Fuse. |
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SERVICE CLAIM ALLOWANCES
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0-12 mo |
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| NOTE: This is a 1.0-hour job | ||||||
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PARTS DISPOSITION
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| Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
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| Refer to Parts Manual, SEBP4765-01, 261-9329 MOUNTING GP-BRACKET for additional details. 1. Isolate the generator set before commencing any work on the unit, open the generator set breaker, activate the emergency stop, disconnect the auxiliary power supply for the battery charger and heaters, and disconnect the battery cables. Ensure health and safety requirements are adhered to at all times. Also, ensure proper Lock Out-Tag Out procedures are followed at all times while work is being performed on the machine. Lock out generator before commencing any type of work. 2. The current fuse holder assembly is shown in Image 1.1.1. |
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| Image1.1.1 |
| 3. Attach the 261-9318 Fuse Label to the 261-7827 Fuse Holder As. 4. Disconnect the panel wiring harness from all fuse holders. 5. Remove all the fuse holders - except the JWH fuse holder F5 (1), from the assembly and replace each one in the appropriate position in the new bracket, i.e. F1 is removed from the old bracket and fitted in F1 position in the new bracket. 6. Install the 348-3891 fuse holder into the 261-7827 Fuse Holder As. Unscrew the cap of the fuse holder and install the 036-5774 15A Fuse. Refit the the cap into the fuse holder. 7. Unbolt the fuse holder bracket from the panel, and retain the three M6 bolts. Do not reuse the assembly. 8. Place the new fuseholder assembly in the panel and fasten with the three M6 bolts retained from Step 7. 9. Reconnect the harness to the fuseholder terminals in accordance with the relevant panel wiring diagram(s). 10. Reconnect the auxiliary supply, and check JWH and any other auxiliary circuits, if fitted, for operation in standby mode. 11. Run the generator set and ensure that generator voltages are displayed correctly by the control panel. |
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