938G Series II Wheel Loader and IT38G Series II Integrated Toolcarrier Engine Supplement Caterpillar

Removal Procedure

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.

Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.

1. Open the hood.

2. Turn the battery disconnect switch to the OFF position.

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3. Disconnect cables (1), (4), (5), and (6). Disconnect wires (2) and (3) .

4. Remove nut (8) and cover (7) .

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5. Remove wire (9) .

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6. Attach a suitable lifting device to electric starting motor (10). Remove bolts (11) and remove electric starting motor (10). The weight of electric starting motor (10) is approximately 27 kg (60 lb).

Installation Procedure

Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.

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1. Attach a suitable lifting device to electric starting motor (10). Install electric starting motor (10) and install bolts (11). The weight of electric starting motor (10) is approximately 27 kg (60 lb).

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2. Install wire (9) .

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3. Install cover (7) and nut (8) .

4. Connect wires (2) and (3). Connect cables (1), (4), (5), and (6).

5. Turn the battery disconnect switch to the On position.

6. Close the hood.