Engine - Install
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 138-7575 | Link Bracket | 1 |
B | 6V-6146 | Load Leveling Beam | 1 |
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.
- Attach Tooling (B) and a suitable lifting device to engine (28). The weight of engine (28) is approximately
1315 kg (2900 lb) .Show/hide tableIllustration 2 g00921737 - Install the same amount of shims (30) that were removed.
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Illustration 3 g00921736 - Install engine (28).
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Illustration 4 g00921735 - Install the top two bolts (29). Add or remove shims (30) as necessary to maintain a
0.06 ± 0.05 mm (0.002 ± 0.001 inch) gap between the bottom of the flywheel and transmission housing. Install the remainder of bolts (29).Show/hide tableIllustration 5 g00921732 - Install bolts (27).
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Illustration 6 g00921731 - Connect hose (26) and tighten the clamp.
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Illustration 7 g00921730 - Connect the clips and install bolts (25). Connect harness assemblies (24).
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Illustration 8 g00921728 - Connect hose assemblies (23).
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Illustration 9 g00921727 - Connect hose assembly (21). Install clip (22) and the bolt to the frame.
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Illustration 10 g00921726 - Connect clip (20) and install the bolt.
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Illustration 11 g00921725 - Connect hose assemblies (19).
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Illustration 12 g00921724 - Connect the clip and install bolt (18).
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Illustration 13 g00921720 - Connect clips (17) and install the bolts.
- Connect hose assemblies and install bolts (16).
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Illustration 14 g00921716 - Connect harness assembly (15). Connect the clip and install bolt (14).
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Illustration 15 g00921715 - Connect the clips and install bolts (13). Connect hose assembly (12).
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Illustration 16 g00921714 - Connect hose assembly (11). Connect the clip and install bolt (10). Connect harness assemblies (9).
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Illustration 17 g00921711 - Attach Tooling (A) and a suitable lifting device to support (7). The weight of support (7) is approximately
36 kg (80 lb) . - Install support (7). Repeat this step for the opposite side.
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Illustration 18 g00921709 - Install bolts (6). Repeat this step for the opposite side.
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Illustration 19 g00921708 - Install four bolts (5). Repeat this step for the opposite side.
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Illustration 20 g00921706 - Attach Tooling (A) and a suitable lifting device to dash assembly (4). The weight of dash assembly (4) is approximately
68 kg (150 lb) . - Install dash assembly (4).
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Illustration 21 g00921681 - Install bolt (3). Repeat this step for the opposite side.
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Illustration 22 g00921679 - Install cover (2) and remove bolts (1).
- Fill the cooling system. The capacity of the cooling system is
47 L (12.4 US gal) . Refer to Operation and Maintenance Manual, SEBU7477, "Cooling System Coolant - Change". - Charge the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the correct procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the correct tools.
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Illustration 1 | g00921733 |
End By:
- Install the pump drive shaft. Refer to Disassembly and Assembly, RENR4193, "Pump Drive Shaft - Remove and Install".
- Install the rear chassis support. Refer to Disassembly and Assembly, "Rear Chassis Support - Install".
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