Installation Procedure
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Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. |
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NOTICE |
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
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Installation Procedure for the 236 and the 246
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Illustration 1 | g00593621 |
- Attach a suitable lifting device to the lift arm assembly in order to position the lift arm assembly to the machine. The weight of the lift arm assembly is 322 kg (710 lb).
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Illustration 2 | g00790831 |
- Install pin assembly (14) and bolt (13) to both sides of the lift arm assembly.
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Illustration 3 | g00790828 |
- Position the line assemblies on the underside of the lift arm assembly. Install two clips (12) and two bolts (11) .
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Illustration 4 | g00790823 |
- Install two clips (10) and two bolts (9) on the lines under the lift arms.
- Repeat Step 4 for the opposite side of the lift arm assembly.
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Illustration 5 | g00790815 |
- Install pin (8) to the rod end of the lift cylinder. Install snap ring (7) .
- Repeat step 6 for the opposite side.
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Illustration 6 | g00593552 |
- Connect lines (5) and (6) for both sides of the lift arm assembly.
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Illustration 7 | g00589421 |
- Install bracket (4) with washers and two bolts (3) .
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Illustration 8 | g00594375 |
- Connect harness (2) and install a new strap (1) .
- Close the engine access door.
Installation Procedure for the 252 and the 262
- Attach a suitable lifting device to the rear link assembly. Install the rear link assembly into position. The rear link assembly weighs 75 kg (165 lb).
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Illustration 9 | g00791015 |
- Install pin (16). Install the washer and bolt (15) .
- Repeat step 2 for the opposite side.
Note: Allow the rear link assembly rest against the frame.
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Illustration 10 | g00790990 |
- Install hose clamps (14). Install washers and bolts (13) .
- Repeat step 4 for the opposite side.
- Attach a suitable lifting device to the lift arm assembly. Install the lift arm assembly into position. The lift arm assembly weighs 442 kg (975 lb).
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Illustration 11 | g00790958 |
- Raise the rear link arm in order to align the pin holes.
Note: Install the shims.
- Install pin (12). Install the washer and bolt (11) .
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Illustration 12 | g00790932 |
- Install washer (10) and hex head bolt (9) .
- Repeat steps 7 through 9 for the opposite side.
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Illustration 13 | g00790919 |
- Raise the rear link assembly in order to align the pin holes.
Note: Install the shims.
- Install pin (8). Install snap ring (7) .
- Repeat step 12 for the opposite side.
- Lower the lift arm assembly.
- Tilt the cab. Refer to Disassembly and Assembly, "Cab - Tilt".
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Illustration 14 | g00790907 |
- Install hose clamps (6). Install washers and bolts (5) .
- Repeat step 16 for the opposite side.
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Illustration 15 | g00790867 |
- Connect line (4) and line (3) .
- Repeat step 18 for the opposite side.
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Illustration 16 | g00790859 |
- Raise the lift cylinder in order to align the pin holes.
- Install pin (2). Install snap ring (1) .
- Repeat steps 20 and 21 for the opposite side.
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End By:
- Install the tilt cylinder. Refer to Disassembly and Assembly, "Tilt Cylinder - Install".
- Install the quick coupler. Refer to Disassembly and Assembly, "Quick Coupler - Remove and Install".
- Lower the cab. Refer to Disassembly and Assembly, "Cab - Tilt".
- Check the hydraulic fluid level. Refer to Operation and Maintenance ManualSEBU7468, "Hydraulic System Oil Level - Check".