Removal Procedure
Start By:
- Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".
- Remove the quick coupler. Refer to Disassembly and Assembly, "Quick Coupler - Remove and Install".
- Remove the tilt cylinder. Refer to Disassembly and Assembly, "Tilt Cylinder - Remove".
- Tilt the cab. Refer to Disassembly and Assembly, "Cab-Tilt".
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Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. |
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NOTICE |
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
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Note: Put identification marks on all lines and on all wires for installation purposes. Plug all lines. This will help to prevent fluid loss and this helps to keep contaminants from entering the system.
Removal Procedure for the 236 and 246
- Open the engine access door.
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Illustration 1 | g00594375 |
- Remove strap (1) and disconnect harness (2) .
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Illustration 2 | g00589421 |
- Remove two bolts (3) and washers from the bracket. Move bracket (4) with the harness aside.
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Illustration 3 | g00593552 |
- Disconnect lines (5) and (6) from the lift arm assembly.
- Repeat step 4 on the opposite side.
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Illustration 4 | g00790815 |
- Remove snap ring (7) from the rod end of the cylinder.
- Remove pin (8) .
- Repeat steps 6 and 7 for the opposite side.
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Illustration 5 | g00790823 |
- Remove two bolts (9) and two clips (10) from the lines under the lift arm assembly.
- Repeat step 5 for the opposite side of the lift arm assembly.
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Illustration 6 | g00790828 |
- Remove two bolts (11), two clips (12), and the line assemblies from the underside of the lift arm assembly.
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Illustration 7 | g00593621 |
- Use a suitable lifting device to support the lift arms.
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Illustration 8 | g00790831 |
- Remove bolt (13) and pin assembly (14) from both sides of the lift arm assembly.
- Remove the lift arm assembly from the machine. The weight of the lift arm assembly is 322 kg (710 lb).
Removal Procedure for the 252 and the 262
- Attach a suitable lifting device to the lift arm assembly. The weight of the lift arm assembly is 442 kg (975 lb).
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Illustration 9 | g00790859 |
- Remove snap ring (1). Remove pin (2) .
- Repeat step 2 for the opposite side.
- Tilt the cab. Refer to Disassembly and Assembly, "Cab - Tilt".
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Illustration 10 | g00790867 |
- Disconnect line (3) and line (4) .
- Repeat step 5 for the opposite side.
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Illustration 11 | g00790907 |
- Remove bolts (5) and washers. Remove hose clamps (6) .
- Repeat step 7 for the opposite side.
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Illustration 12 | g00790919 |
- Remove snap ring (7). Remove pin (8) .
- Repeat step 9 for the opposite side.
Note: Support link arm assembly when the second pin is removed. Lay the link assembly against the frame. Take notice of the location of shims that are removed for installation purposes.
- Raise the lift arm assembly in order to gain access to the inside of the lower link assembly.
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Illustration 13 | g00790932 |
- Remove hex head bolt (9) and the washer.
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Illustration 14 | g00790958 |
- Remove bolt (11) and the washer. Remove pin (12) .
- Repeat steps 12 and 13 for the opposite side.
Note: Take notice of the location of the shims that are removed for installation purposes. Use caution when you are removing pin (12). The inside link arm will drop when the pin is removed. The inside link arm weighs 23 kg (50 lb).
- Remove the lift arm assembly. The lift arm assembly weighs 442 kg (975 lb).
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Illustration 15 | g00790990 |
- Remove bolts (13) and washers. Remove hose clamps (14) .
- Repeat step 16 for the opposite side.
- Attach a suitable lifting device to the rear link assembly.
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Illustration 16 | g00791015 |
- Remove bolt (15) and the washer. Remove pin (16) .
- Repeat step 19 for the opposite side.
- Remove the rear link assembly. The rear link assembly weighs 75 kg (165 lb).