2001/02/05 Caterpillar


A Relay Improves the Service Life of the Horn {1408, 7402}

Usage:

R1700G 8XZ
Load Haul Dump (LHD):
R1600 (S/N: 9EW)
R1700G (S/N: 8XZ)

Description of Change: The installation of a relay improves the service life of the horn.

Adaptable To: The 3E-5239 Relay Assembly is adaptable to R1600 (S/N: 9EW1-UP) and R1700G (S/N: 8XZ1-UP) by using the following procedure.

Table 1
Item     Qty     Part Number     Description    
7     1     9EP8246     Horn Relay Harness    
8     1     3E-5239     Relay Assembly    
-     100     1DE0063     Cable Tie    

Procedure

  1. Turn the battery disconnect switch to the OFF position.



    Illustration 1g00771926

    (1) Bolt

    (2) Cover

  1. Remove seven bolts (1). Remove cover (2) .



    Illustration 2g00771927

    (3,4) Six pin connectors for the wiring harness for the implement control.

  1. Disconnect the wiring harness at connectors (3) and (4) .



    Illustration 3g00771928

    (5) Bolt

    (6) Bolt

    (7) 3E-5239 Relay Assembly

    (8) 9EP8246 Harness Assembly

  1. Fasten 3E-5239 Relay Assembly (7) in position with existing bolt (5) .

  1. Connect 9EP8246 Harness Assembly (8) to the existing harness at connectors (3) and (4). The connectors were disconnected in Step 3.

  1. Remove existing bolt (6). Install the ground cable into position. Refer to Illustration 3.

  1. As required, use 1DE0063 Cable Ties in order to secure 9EP8246 Harness Assembly (8) in position.

  1. Install the cover that was removed in Step 2.

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