TH62, TH63, TH82, TH83 and TH103 Telehandlers Power Train Caterpillar


Wheel and Tire - Remove and Install

Usage:

TH82 3JN

Removal Procedure

Table 1
Tool  Part Number  Part Description  Qty 
1U-9760  Jack Stand 

------ WARNING! ------

Servicing and changing tires and rims can be dangerous and should be done only by trained personnel using proper tools and procedures.


------ WARNING! ------

Personal injury or death can result from improper lifting or blocking.

When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component.

Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.


  1. Park the machine on firm level ground. Apply the parking brake and block all the wheels except the wheel that requires removing.


    Illustration 1g00717883

  2. Remove two bolts (1) and fender (2).


    Illustration 2g00717884

  3. Loosen wheel nuts (3) but do not remove the wheel nuts.


    Illustration 3g00717885

  4. Raise the machine with a suitable lifting device and support the machine with tooling (A).


    Illustration 4g00717886

  5. Attach a suitable sling around the wheel and tire in order to support the wheel and tire. Remove wheel nuts (3) and the wheel and tire. The weight of the wheel and tire without ballast should be no greater than 250 kg (550 lb).

    Note: Liquid ballast is installed in the tires of certain machines. Liquid ballast will greatly increase the weight of a wheel and tire. You must be sure that the weight of the wheel and tire will not exceed the lifting capacity of your lifting device.

Refer to Operation and Maintenance Manual, "Tire Inflation Information" for additional information about the recommended weight of installed liquid ballast.

Installation Procedure



    Illustration 5g00717886

  1. Attach a suitable sling around the wheel and tire. Install the wheel and tire onto the machine. The weight of the wheel and tire without ballast should be no greater than 250 kg (550 lb).

    Note: Liquid ballast is installed in the tires of certain machines. Liquid ballast will greatly increase the weight of a wheel and tire. You must be sure that the weight of the wheel and tire will not exceed the lifting capacity of your lifting device.

    Refer to Operation and Maintenance Manual, "Tire Inflation Information" for additional information about the recommended weight of installed liquid ballast.



    Illustration 6g00717884

  2. Install wheel nuts (3) but do not tighten the wheel nuts.


    Illustration 7g00717885

  3. Raise the machine with a suitable lifting device and remove tooling (A). Carefully lower the machine to the ground.


    Illustration 8g00717884

  4. Tighten wheel nuts (3) in a cross pattern to a torque of 570 ± 60 N·m (420 ± 44 lb ft).


    Illustration 9g00717883

  5. Install fender (2) and two bolts (1). Remove the blocks.

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