Removal Procedure
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| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Dispose of all fluids according to local regulations and mandates. |
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Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. |
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Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
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| Illustration 1 | g00702752 |
- Remove 2 bolts and washers (2). Place bracket (1) that supports the light aside.
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| Illustration 2 | g00702602 |
- Disconnect electrical connector (3), connector (4), and connector (5) .
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| Illustration 3 | g00701622 |
- Disconnect electrical connector (6) and connector (7) .
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| Illustration 4 | g00702610 |
- Remove the nut, two washers, and bolt (8) from support (9). Remove the nut, two washers, bolt (10), and spacer (11). Remove guard (12) .
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| Illustration 5 | g00702614 |
- Disconnect hose (13), hose (14), hose (15), and hose (16) .
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| Illustration 6 | g00702632 |
- Thread off jam nut (17) .
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| Illustration 7 | g00702639 |
- Remove allen head screw (18) and two washers. Slide flange (19) off bonnet cone (20) .
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| Illustration 8 | g00702647 |
- Thread off bonnet cone (21) .
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| Illustration 9 | g00702650 |
- Remove roll pin (22) and disconnect control cable (23) .
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| Illustration 10 | g00645829 |
- Repeat Steps 6 through 9 in order to remove the remaining three cables.
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| Illustration 11 | g00702656 |
- Loosen two allen head screws (24) and remove control cable (25) .
- Repeat Step 11 for the remaining three cables.
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| Illustration 12 | g00702658 |
- Remove hose (25), hose (26), and hose (27) .
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| Illustration 13 | g00702662 |
- Disconnect tube assembly (28) .
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| Illustration 14 | g00702679 |
- Disconnect tube assembly (29) and tube assembly (30) .
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| Illustration 15 | g00702681 |
- Attach a suitable lifting device to the implement control valve.
- Remove four bolts (31). Remove the implement control valve (32). The weight of the implement control valve is 50 kg (110 lb).
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| Illustration 16 | g00702686 |
- Inspect O-ring seal (33) .
Note: Not all of the bolts can be removed until the implement and the hitch control valve is lifted.
Note: The bolts are not the same length.
