8-16B, 10-20B and 10-20WB Extend-A-Mat<COMP-BREAK TAGNAME=cp850>©<COMP-RESUME> Screed Caterpillar


Mat Troubleshooting

Usage:

8-16B 2JN
Problems in obtaining the correct mat surface finish can be traced to several different sources.

The problem is short waves in the surface.

The probable cause may be listed below.

  • The mix temperature is inconsistent.

  • A mix segregation is occurring in the mat.

  • The design of the asphalt mix is not correct.

  • The design of the aggregate mix is not correct.

  • The rolling operation is not correct.

  • The base is not properly prepared.

  • The grade reference is not correct.

  • The grade control wand is bouncing on the reference.

  • The sensitivity is set too high for the grade control.

  • The grade control is not mounted correctly.

  • The screed plates are not tight.

  • The screed is riding on the lift cylinders.

  • There is excessive play in the mechanical connection for the screed.

  • The paver speed is too fast.

  • The augers are overloaded.

  • The head of material fluctuates.

The problem is long waves in the surface.

The probable cause may be listed below.

  • The mix temperature is inconsistent.

  • A mix segregation is occurring in the mat.

  • The base is not properly prepared.

  • The truck brakes are being held.

  • The truck is bumping the machine.

  • The machine is sitting for long periods of time between loads.

  • The grade reference is not correct.

  • The grade control is not mounted correctly.

  • The asphalt feeders are not set properly.

  • The hopper is emptying between loads.

  • The screed is riding on the lift cylinders.

  • The screed reaction time is not correct when you adjust the thickness control.

  • There is excessive play in the mechanical connection for the screed.

  • The augers are overloaded.

  • The head of material fluctuates.

The problem is tearing of the mat across the entire mat.

The probable cause may be listed below.

  • The mix temperature is cold.

  • The mix temperature is inconsistent.

  • There is moisture in the mix.

  • A mix segregation is occurring in the mat.

  • The design of the asphalt mix is not correct.

  • The design of the aggregate mix is not correct.

  • The thickness of the mat is incorrect for the maximum size of the aggregate.

  • The screed plates are cold.

  • The screed plates are worn out or warped.

  • The machine is moving too fast.

The problem is tearing of the mat in the middle.

The probable cause may be listed below.

  • The asphalt mix is cold.

  • The kicker screws are worn out.

  • The kicker screws are mounted incorrectly.

  • The screed plates are cold.

  • The screed plates are worn out or warped.

  • There is not enough lead crown in the screed.

The problem is tearing of the mat on the ends.

The probable cause may be listed below.

  • The asphalt mix is cold.

  • The screed extensions are installed incorrectly.

  • The asphalt feeders are not set properly.

  • The mold board on the strike off is too low.

  • The screed plates are cold.

  • The screed plates are worn out or warped.

  • There is too much lead crown in the screed.

The problem is the texture of the mat that is not uniform.

The probable cause may be listed below.

  • The asphalt mix is cold.

  • The temperature of the asphalt mix is inconsistent.

  • The asphalt mix is improperly designed.

  • A mix segregation is occurring in the mat.

  • The base is not properly prepared.

  • The asphalt feeders are not set properly.

  • The thickness of the mat is incorrect for the maximum size of the aggregate.

  • The hopper is emptying between loads.

  • The machine is sitting for long periods of time between loads.

  • The vibrator is too slow.

  • The screed extensions are improperly installed.

  • The screed is riding on the lift cylinders.

  • The machine is moving too fast.

  • The augers are overloaded.

  • The head of material fluctuates.

The problem is marks in the mat that are left by the screed.

The probable cause may be listed below.

  • The truck brakes are being held.

  • The truck is bumping the machine.

  • There is excessive play in the mechanical connection for the screed.

The problem is a correction that is made, and the screed does not respond.

The probable cause may be listed below.

  • The asphalt mix is cold.

  • The temperature of the asphalt mix is inconsistent.

  • The thickness of the mat is incorrect for the maximum size of the aggregate.

  • The grade control is not mounted properly.

  • The screed plates are not tight.

  • The screed is riding on the lift cylinders.

  • There is excessive play in the mechanical connection for the screed.

  • The machine is moving too fast.

The problem is auger phantoms in the mat.

The probable cause may be listed below.

  • A mix segregation is occurring in the mat.

  • The design of the asphalt mix is not correct.

  • The design of the aggregate mix is not correct.

  • The augers are overloaded.

  • The augers are too low.

The problem is poor pre-compaction.

The probable cause may be listed below.

  • The asphalt mix is cold.

  • The base is not properly prepared.

  • The thickness of the mat is incorrect for the maximum size of the aggregate.

  • The vibrator is too slow.

  • The screed is riding on the lift cylinders.

  • The machine is moving too fast.

The problem is a poor longitudinal joint.

The probable cause may be listed below.

  • The mix temperature is inconsistent.

  • A mix segregation is occurring in the mat.

  • The design of the asphalt mix is not correct.

  • The design of the aggregate mix is not correct.

  • The rolling operation is not correct.

  • The overlap of the joint is not correct.

  • The grade reference is not correct.

  • The grade control wand is bouncing on the reference.

  • The sensitivity is set too high for the grade control.

  • The grade control is not mounted correctly.

  • The screed is riding on the lift cylinders.

  • The screed reaction time is not correct when you adjust the thickness control.

  • The augers are overloaded.

  • The head of material fluctuates.

The problem is a poor transverse joint.

The probable cause may be listed below.

  • The asphalt mix is cold.

  • The rolling operation is not correct.

  • The starting blocks for the screed are too short.

  • The null for the screed is incorrect.

  • The screed plates are not tight.

  • The screed is riding on the lift cylinders.

  • There is excessive play in the mechanical connection of the screed.

  • The augers are overloaded.

The problem is cracking of the transverse joint.

The probable cause may be listed below.

  • The temperature of the asphalt mix is inconsistent.

  • There is moisture in the asphalt mix.

  • The design of the asphalt mix is not correct.

  • The design of the aggregate mix is not correct.

  • The rolling operation is not correct.

  • The base is not properly prepared.

The problem is mat shoving under the roller.

The probable cause may be listed below.

  • The temperature of the mat is inconsistent.

  • There is moisture in the mix.

  • The design of the asphalt mix is not correct.

  • The design of the aggregate mix is not correct.

  • The rolling operation is not correct.

  • The base is not properly prepared.

The problem is bleeding or flat spots in the mat.

The probable cause may be listed below.

  • The temperature of the asphalt mix is inconsistent.

  • There is moisture in the mix.

  • The design of the asphalt mix is not correct.

  • The design of the aggregate mix is not correct.

The problem is marks from the roller on the mat.

The probable cause may be listed below.

  • The temperature of the asphalt mix is inconsistent.

  • The rolling operation is not correct.

  • The base is not properly prepared.

The compaction of the asphalt mix is poor.

  • The temperature of the asphalt mix is inconsistent.

  • The asphalt mix is cold.

  • There is moisture in the mix.

  • The design of the asphalt mix is not correct.

  • The design of the aggregate mix is not correct.

  • The base is not properly prepared.

Caterpillar Information System:

5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) CID 0533 FMI 09 Machine Electronic Control Module (Integrated Brake) Abnormal Update - Test
5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) CID 0296 FMI 12 Power Train Electronic Control Module (Electronic Clutch Pressure Control) Failed - Test
5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) CID 0296 FMI 09 Power Train Electronic Control Module (Electronic Clutch Pressure Control) Abnormal Update) - Test
776D Wheeled Tractor and 777D and 777D HAA Off-Highway Trucks Power Train Gear Pump (Transmission Charging and Scavenge) - Install
2000/03/20 A Special Instruction, REHS0769 , "Powering and Interfacing to Agricultural Implement Electronic Systems" Is Available {7000, 7490, 7600}
2000/05/01 An Improved Sieve Adjustment Linkage Kit is Available {6924}
3034 Engine for Caterpillar Built Machines Fuel Filter Base
3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines Flywheel Housing
3126 Truck Engine Military Housing (Front) - Remove
G3304 and G3306 Engines Battery
312C, 315C, 318C, 319C, 320C, 321C, 322C, 325C, 330C and M325C Excavators and 325C MHPU and 330C MHPU Mobile Hydraulic Power Units Engine and Pump Control - V2 Troubleshooting Diagnostic Codes
5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) CID 1089 FMI 02 Analysis Control Module Incorrect Signal - Test
5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) CID 0533 FMI 12 Machine Electronic Control Module (Integrated Brake) Failed - Test
5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) CID 0562 FMI 09 Caterpillar Monitoring System Abnormal Update - Test
5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) CID 0562 FMI 12 Caterpillar Monitoring System Failed - Test
5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) CID 0590 FMI 09 Electronic Control Module (Engine) Abnormal Update - Test
5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) CID 0590 FMI 12 Electronic Control Module (Engine) Failed - Test
5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) CID 0596 FMI 09 Electronic Control Module (Implement) Abnormal Update - Test
5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) CID 0596 FMI 12 Electronic Control Module (Implement) Failed - Test
5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) CID 1089 FMI 09 Analysis Control Module Abnormal Update - Test
5130, 5130B and 5230 Excavators, 784B, 785B, 785C, 789B, 789C, 793B and 793C Off-Highway Truck/Tractors and 992G, 994 and 994D Wheel Loaders Vital Information Management System (VIMS) CID 1089 FMI 12 Analysis Control Module Failed - Test
D400E Series II Ejector Truck Ejector Control
D400E Series II Ejector Truck Differential Lock Control
D400E Series II Ejector Truck Caterpillar Monitoring System
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.