Implement Pump - Disassemble
Disassembly Procedure
Show/hide table
Required Tools     | |||
---|---|---|---|
Tool     | Part Number     | Part Description     | Qty     |
A     | 1P-0510     | Driver Gp     | 1     |
B     | 1P-1854     | Retaining Ring Pliers     | 1     |
C     | 1P-1853     | Retaining Ring Pliers     | 1     |
Start By:
- Remove the implement pump. Refer to Disassembly and Assembly, "Implement Pump - Remove" for the machine that is being serviced.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
- Remove the four allen head screws (2). Remove the compensator valve (1) from housing (3) .
Show/hide table
Illustration 1 | g00559782 |
- Remove allen head screws (4) and remove port block (5) from housing (3) .
Show/hide table
Illustration 2 | g00559805 |
- Remove O-ring (6). Remove plate (7) from port block (5) .
Show/hide table
Illustration 3 | g00559814 |
- Remove bearing (9) from shaft (8). Remove the two seals.
Show/hide table
Illustration 4 | g00559816 |
- Remove the shim for the bearing preload (10) from shaft (8) .
Show/hide table
Illustration 5 | g00559817 |
Show/hide table
Illustration 6 | g00559820 |
- Remove rotating group (11) from housing (3). Carefully retain the rotating assembly (11) in housing (3). Turn the rotating assembly upside-down. Slowly lift housing (3) off rotating group (11) .
- Remove the plate (12) that retains the pistons and the nine pistons (13) from barrel (14). Remove retaining ball (15) .
Show/hide table
Illustration 7 | g00559821 |
Show/hide table
Illustration 8 | g00559823 |
- Use Tooling (A) and a press in order to compress spring (17) until the snap ring (16) can be removed from barrel (14) with Tooling (B). Slowly release the pressure on the press because of the spring pressure. Remove barrel (14) from the press. Remove spring (17), retaining disc (18) and the three pressure pins (19) .
Show/hide table
Illustration 9 | g00559904 |
Show/hide table
Illustration 10 | g00559905 |
- Remove plug (20) .
Show/hide table
Illustration 11 | g00559847 |
- Remove piston (21) from housing (3) .
Show/hide table
Illustration 12 | g00559848 |
- Angle the swashplate (22) so the rod (23) extends out of the bore. Remove rod (23) from the socket in swashplate (22) .
Show/hide table
Illustration 13 | g00559850 |
Note: The rod is engaged in the socket by the edges of the socket. Extreme care must be used in order to disengage the rod from the socket. Remove the actuator rod out of the smooth shaped socket.
- Remove swashplate (24) from housing (3). Check the condition of socket (25) .
Show/hide table
Illustration 14 | g00559851 |
- Remove spring (28) .
Show/hide table
Illustration 15 | g00559853 |
- Remove socket head screws (26) and remove bearings (27) .
- Lift shaft (29) out of the housing (3). If necessary, press bearing (30) off shaft (29).
Show/hide table
Illustration 16 | g00559917 |
- Use Tooling (C) in order to remove snap ring (31) from housing (3) .
Show/hide table
Illustration 17 | g00559854 |
- Remove seal (32) from housing (3) .
Show/hide table
Illustration 18 | g00559856 |
Caterpillar Information System:
3512 and 3516 EUI Engines and 784B, 785B, 789B and 793B Off-Highway Truck/Tractors Engine Oil Scavenge Pump
797 and 797B Off-Highway Truck Glossary of Electrical Terms
D350E Series II and D400E Series II Articulated Trucks 3406E Engine Supplement Radiator - Disassemble
784C and 785C Off-Highway Truck Power Train Final Drive - Remove
773D and 775D Quarry Trucks and 773E and 775E Off-Highway Trucks Power Train Spindle - Remove
216, 226, 228, 232, 236, 242, 246, 248, 252 and 262 Skid Steer Loaders Bucket Cutting Edges - Inspect/Replace
3512B and 3516B Engine Supplement for and 784C,, 785C and and 785C HAA Off-Highway Truck/Tractors Engine Oil Filter Bypass Valve - Remove and Install
517 Track-Type Skidder Engine Supplement Fan Drive - Remove
Challenger 35, Challenger 45 and Challenger 55 Agricultural Tractors Machine Systems Tandem Gear Pump (Charge) - Assemble
3500 and 3500B High Displacement Engines for Caterpillar Built Machines Engine Oil Level Gauge (Dipstick) - Remove and Install
517 Track-Type Skidder Engine Supplement Fan - Install
834G Wheel Tractor and 836G Landfill Compactor Steering System Steering Control Valve
773D and 775D Quarry Trucks and 773E and 775E Off-Highway Trucks Power Train Spindle - Install
D400E Series II Articulated Truck Hoist, Steering, and Brake System Tank - Install
773D and 775D Quarry Trucks and 773E and 775E Off-Highway Trucks Power Train Differential and Bevel Gear - Remove
539 Knuckleboom Loader Hydraulic System Swing Motor
561M Pipelayer Hydraulic System Counterweight Cylinder
3412E Engine Supplement for 773D Off-Highway Trucks and 775D Off-Highway Quarry Trucks Engine Trunnion - Install
143H and 163H Motor Graders All Wheel Drive All Wheel Drive Electronic Control - Test
3412E Engine Supplement for 773D Off-Highway Trucks and 775D Off-Highway Quarry Trucks Screen (Hoist and Rear Brake Oil Cooler) - Remove and Install
3054 Engine for Caterpillar Built Machines Exhaust Manifold - Remove and Install - Type 1 Engines and 9RM Engines
D400E Series II Articulated Truck Power Train Differential and Bevel Gear (Front and Rear) - Assemble
539 Knuckleboom Loader Hydraulic System Swing Drive
3116 Engine for Challenger 35, and Challenger 45 Agricultural Tractors and 3126 Engine for Challenger 55 Agricultural Tractor Engine Supplement Air Inlet Heater - Remove and Install