769D Off-Highway Truck/Tractor and 771D Quarry Truck Power Train Caterpillar


Torque Converter

Usage:

769D BBB



Illustration 1g00507585

(1) Lockup clutch

Thickness of two new discs and of two new plates ... 16.52 ± 0.42 mm (0.650 ± 0.016 inch)

Thickness of one new 336-9313 Clutch Disc ... 4.83 ± 0.08 mm (0.19 ± 0.003 inch)

Thickness of one new 1T-1315 Plate ... 3.43 ± 0.13 mm (0.135 ± 0.005 inch)

(2) Torque for eight bolts ... 50 ± 7 N·m (37 ± 5 lb ft)

(3) Put a small amount of lubricant on the lip of the seal before installation.

(4) Torque for 18 bolts ... 120 ± 15 N·m (89 ± 11 lb ft)

(5) Torque for bolt ... 240 ± 25 N·m (177 ± 18 lb ft)

(6) Torque for two bolts ... 80 ± 10 N·m (59 ± 7 lb ft)

(7) Add shims in order to achieve a shim pack thickness of 0.13 ± 0.25 mm (0.005 ± 0.010 inch) less than the measured gap.

Thickness of one 1T-1011 Shim ... 0.25 mm (0.010 inch)

Thickness of one 1T-1012 Shim ... 0.08 mm (0.003 inch)

(8) Torque for six bolts ... 50 ± 7 N·m (37 ± 5 lb ft)

(9) Torque for eight bolts ... 120 ± 15 N·m (89 ± 11 lb ft)

(10) Torque for 36 bolts ... 50 ± 7 N·m (37 ± 5 lb ft)

Table 1
Components
   
Clearance Across The Diameter     Running (1)    
(A) Stator and Turbine     new    
0.72 to 0.92 mm (0.028 to 0.036 inch)    

0.36 to 0.46 mm (0.014 to 0.018 inch)    
max
worn

1.37 mm (0.054 inch)

   

0.68 mm (0.027 inch)    
(B) Stator and Impeller     new    
0.72 to 0.92 mm (0.028 to 0.036 inch)    

0.36 to 0.46 mm (0.014 to 0.018 inch)    
max
worn

1.37 mm (0.054 inch)    

0.68 mm (0.027 inch)    
(C) Stator and Ring     new    
0.56 to 0.71 mm (0.022 to 0.028 inch)    

0.28 to 0.36 mm (0.011 to 0.014 inch)    
max
worn

1.07 mm (0.042 inch)

   

0.53 mm (0.021 inch)    
( 1 ) One half of the clearance across the diameter



Illustration 2g00507584

Always install new springs (12) and rollers (11) in the one-way clutch. Install springs (12) with the maximum loops to the outside of the cam for the one-way clutch. The stator should only turn in the clockwise direction, as the torque converter is viewed from the engine side.

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